Volkswagen Golf Service & Repair Manual: Removing and installing rear axle, multi-link suspension, front-wheel drive,
Golf GTE
Special tools and workshop equipment required |
Torque wrench -V.A.G 1332- |
Engine and gearbox jack -V.A.G 1383 A- |
Tensioning strap -T10038- |
Removing subframe with attachments |
|
|
|
– |
Unplug electrical connector -1-
from ABS speed sensor on both sides and move clear. |
– |
Unplug electrical connector -2-
from electromechanical parking brake motor on brake caliper on
both sides. |
– |
Detach electrical wiring harness from retainers
-arrows- and move clear. |
Vehicles with vehicle level sender |
|
|
|
– |
Disconnect connector -1-. |
– |
Take rear left vehicle level sender -G76--3-
off transverse link. |
Continuation for all vehicles |
– |
Remove springs
→ Chapter. |
|
|
|
– |
Unscrew nut -1- and remove bolt
-2-. |
|
|
|
– |
Pull out retaining clip -1- on
both sides of vehicle. |
– |
Free brake lines from holder. |
Note
– |
Remove brake calipers on both sides and tie to body with
brake lines connected
→ Brake system; Rep. gr.46. |
– |
Perform preliminary work for removing fuel tank
→ Rep. gr.00. |
|
|
|
– |
Use tensioning straps -T10038--1-
to strap vehicle to support beams of lifting platform on both
sides. |
WARNING
If the vehicle is not strapped down, there is a
great danger that the vehicle will slip off the lifting
platform! |
|
– |
Fix position of subframe
→ Chapter. |
– |
Unclip electrical wire -2- on
mounting bracket -1- and move
clear. |
– |
Mark installation position of mounting bracket
-1- on body. |
|
|
|
– |
Carefully lower subframe with fuel tank. To do this, guide
out brake lines from below fuel tank. |
– |
Observe lines to activated charcoal filter (unclip them, if
necessary). |
– |
Guide out filler neck between rear axle and body. |
Installing subframe with attachments |
Install in reverse order of removal, observing the
following: |
– |
Perform further work for installing fuel tank. |
→ Chapter „Assembly overview - trailing arm“ |
→ Chapter „Assembly overview - suspension strut, shock absorber,
spring, multi-link suspension“ |
→ Chapter „Assembly overview - rear vehicle level senders,
multi-link suspension, front-wheel drive“ |
→ Chapter „Torque settings for wheel bolts“ |
Bolts for brake caliper and brake disc
→ Brake system; Rep. gr.46 |
On vehicles with vehicle level sender, carry out basic
settings for wheel damper electronics → Vehicle
diagnostic tester |
On vehicles with vehicle level sender, carry out basic
adjustment of headlights
→ Electrical system; Rep. gr.94. |
– |
When does wheel alignment have to be checked
→ Chapter? |
|
|
|
Special tools and workshop equipment required
Torque wrench -V.A.G 1332-
Engine and gearbox jack -V.A.G 1383 A-
Tensioning strap -T10038 ...
Special tools and workshop equipment required
Torque wrench -V.A.G 1332-
Engine and gearbox jack -V.A.G 1383 A-
Tensioning strap -T10038 ...
Other materials:
Cavity sealing, body at front and centre
Cavity sealing, door of 2-door
Illustration shows left side. The right side is the mirror image.
Note
The indicated areas have been treated with cavity sealant and must
be resealed following repairs.
...
Aqua Premium system
Designation:
Uni (solid-colour) waterborne mixing paint -LWM 083 ...-
Metallic, pearlescent, special-effect waterborne mixing
paint -LWM 084/ 086...-
Uni (solid-colour) waterborne base ...
Removing and installing baffle plate, RHD vehicles
Removing
–
Depending on version, remove plastic bolt or plug
-2- and remove baffle plate
-1-.
Installing
–
Install in reverse order ...
© 2016-2021 Copyright www.vwgolf.org