VW Golf manuals

Volkswagen Golf Service & Repair Manual: Rules for cleanliness

When working on the fuel supply and injection system, observe the following “5 rules” for cleanliness:
Thoroughly clean all unions and surrounding areas before disconnecting.
Place removed parts on a clean surface and cover. Use only lint-free cloths.
Carefully cover opened components or seal if repairs cannot be carried out immediately.
Install clean components only. Do not remove replacement parts from packing until immediately before installing. Do not use parts that have not been stored in their packing (e.g. in tool boxes etc.).
When the system is open: Do not work with compressed air. Do not move vehicle.
Make sure that no fuel gets onto the fuel hoses. Should this occur, the fuel hoses must be cleaned immediately.
Protect detached electrical connections against dirt and moisture and only connect when they are dry.

Foreign objects in engine

To prevent the ingress of foreign bodies during work on the engine, seal open channels of the intake section and exhaust section with suitable bungs, for example from the engine bung set -VAS 6122-.
   
Repair instructions
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Contact corrosion
Contact corrosion can occur if unsuitable connecting elements (screws, bolts, nuts, washers, etc.) are used. For this reason, only connecting element ...

Other materials:

Removing and installing knock sensor 1 -G61
Removing –  Remove air conditioner compressor from bracket and tie up → Heating, air conditioning; Rep. gr.87.     –  Disconnect electrical connector ...

Matching wheel rims and tyres
If necessary, eliminate flat spots caused by storage or handling → Chapter. –  Press tyre off wheel rim → Chapter. –  Rotate tyre by 180° relative to wheel rim. ...

Charging battery with battery charger -VAS 5900-
  WARNING Danger of injury! Observe warning notices and safety regulations → Chapter!   WARNING It is not permissible ...

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