VW Golf manuals

Volkswagen Golf Service & Repair Manual: Special pliers with insert

The special pliers without insert -VAS 1978/1- with insert for special pliers -VAS 1978/2- is part of the wiring harness repair set -VAS 1978- and is used to crimp connectors during wiring harness repairs.

Special pliers with insert

Colour of crimp connector Colour of crimp recess Wiring cross section
Yellow Yellow              0.35 mm2
Red Red 0.5 mm2 - 1.0 mm2
Blue Blue 1.5 mm2 - 2.5 mm2
Yellow Yellow 4.0 mm2 - 6.0 mm2
As an alternative, the connectors can also be crimped with crimping pliers (base tool) -VAS 1978/1-2- in conjunction with head adapters -VAS 1978/1-1- or -VAS 1978/2A- → Chapter.
Ensure without fail that the correct crimp recess is chosen for the crimp connectors being used.
The insulation on the wires must not be crimped.
Release tool set -VAS 1978/35
Release tool set -VAS 1978/35- serves as a means of releasing various primary and secondary locking devices in Group vehicles. The set comprises 26 different tools wh ...

Release tools for contacts
The various release tools serve as a means of detaching the different contacts from the contact housings without damage. A selection of release tools ...

Other materials:

Assembly overview - dash panel insert
1 -  Electrical connector For dash panel insert 2 -  Dash panel insert -KX2- With control unit in dash panel insert -J285-. Dash panel insert must be renewed if warning lamp LED or illumination ...

Removing and installing actuator
Removing     –  Removing radiator grille → Chapter –  Remove bolts -2-. –  Remove actuator -1-.   Installing ...

Switching lights on and off
Fig. 82 Next to the steering wheel: examples of the various light switches First read and observe the introductory information and safety warnings Observe any country-specific regulations when using vehicle lighting. In vehicles with a factory-fitted towing bracket, the vehicle's re ...

© 2016-2020 Copyright www.vwgolf.org