VW Golf manuals

Volkswagen Golf Service & Repair Manual: Repairing suspension strut

Repairing suspension strut

Special tools and workshop equipment required
Torque wrench -V.A.G 1332-
Spring compressor -V.A.G 1752/1-
Spring retainer -V.A.G 1752/4-
Shock absorber set -T10001-
Commercially available ratchet handle

 
 
   
Ring spanner insert -V.A.G 1332/7-
–  Remove coil spring strut → Anchor.
Removing spring
 

Repairing suspension strut

–  Clamp suspension strut support clamp -V.A.G 1752/20--4- in a vice.
–  Clamp suspension strut in suspension strut support clamp -V.A.G 1752/20--4-.
–  Pre-tension coil spring with spring compressor -V.A.G 1752/1- until deep groove ball thrust bearing is free at top.
1 -  Torque wrench -V.A.G 1332-
2 -  Tool insert -T10001/8-
3 -  Spring compressor -V.A.G 1752/1-
4 -  Strut support clamp -V.A.G 1752/20-
5 -  Spring retainer -V.A.G 1752/4-
6 -  Tool insert -T10001/5-
7 -  Ratchet handle -T10001/11-
  WARNING
First compress spring far enough to ensure that upper spring plate is free.
 

Repairing suspension strut

–  Ensure that coil spring is correctly seated in spring retainer -V.A.G 1752/4--arrow-.
 

Repairing suspension strut

Installing spring
–  Insert spring seat -1- into shock absorber -2-.
–  Fit coil spring -3- with spring compressor -V.A.G 1752/1- onto lower spring seat.
The end of the coil spring must lie against the stop -arrow-.
–  Assemble all other parts and use new nut on piston rod.
–  Relieve tension on spring compressor -V.A.G 1752/1- and remove from coil spring.
–  Remove suspension strut from suspension strut support clamp -V.A.G 1752/20-.
–  Install suspension strut → Chapter.
Specified torques
→ Chapter „Assembly overview - suspension strut, upper suspension link“
 

Repairing suspension strut

Removing and installing suspension strut
Special tools and workshop equipment required Torque wrench -V.A.G 1332- Spreader -3424- Engine and gearbox jack -V.A.G 1383 A- ...

Lower suspension link, swivel joint
...

Other materials:

Removing and installing mounting bracket for backrest release mechanism
Special tools and workshop equipment required       Special pop rivet pliers -V.A.G 1753B-   Hand drill   Safety goggles ...

Identification plates
There are different types of identification plates. When the auxiliary heater is replaced, check the type plate and the duplicate plate and replace as necessary.     Identification plate on ...

Dismantling and assembling burner unit
Dismantling –  Remove auxiliary heater → Chapter. –  Dismantle auxiliary heater → Chapter.     –  De ...

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