VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing auxiliary air heater element -Z35- with auxiliary air heater control unit -J604-, LHD vehicles

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Front heater and air conditioning unit / Removing and installing auxiliary air heater element -Z35- with auxiliary air heater control unit -J604-, LHD vehicles

Removing
–  Remove driver side knee airbag → General body repairs, interior; Rep. gr.69.
–  Remove left centre console trim in footwell → General body repairs, interior; Rep. gr.68.
Pyrotechnic components may trigger unintentionally.Risk of injury.Discharge any static charge accumulated in your body by briefly touching striker plate for door.
   
–  Loosen nut -3- and remove earth wire -4-.
Risk of burns on metal surfaces of auxiliary air heater element. The heater elements may become very hot.Risk of burns to the skin.Always wear safety gloves.Never touch the metal surfaces of the heater element.
–  Separate electrical connector -2- by sliding locking element -5- upwards and pressing catch inwards.
–  Unscrew bolts -arrows-.
–  Pull auxiliary air heater element -Z35- with auxiliary air heater control unit -J604--1- towards left out of heater and air conditioning unit -6-.
Installing
  Note
Ensure that the earth wire is in proper position and bolted on correctly.
Install in reverse order.
Specified torques
→ Chapter „Assembly overview - heater and air conditioning unit“
 

Removing and installing auxiliary air heater element -Z35- with auxiliary air heater control unit -J604-, LHD vehicles

Checking auxiliary air heater element - Z35- with auxiliary air heater control unit - J604-, RHD vehicles
Checking Special tools and workshop equipment required Vehicle diagnostic tester with current probe 100 A -VAS 505 ...

Removing and installing auxiliary air heater element - Z35- with auxiliary air heater control unit - J604-, RHD vehicles
Removing –  Remove centre console → General body repairs, interior; Rep. gr.68. –  R ...

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When carrying out repairs, install all parts supplied in repair kit. Use only methylated spirits for cleaning the brake. Apply thin coat of lithium grease -G 052 150 A2- to brake cylinder, piston and seal. 1 -  Dust cap ...

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Fig. 111 In the centre console: stowage compartment First read and observe the introductory information and safety warnings To open, briefly press the cover of the stowage compartment   (arrow). To close, push the stowage compartment cover down as far as it will go. The stowage co ...

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