Volkswagen Golf Service & Repair Manual: Removing and installing auxiliary air heater element -Z35- with auxiliary
air heater control unit -J604-, LHD vehicles
| – |
Remove driver side knee airbag
→ General body repairs, interior; Rep. gr.69. |
| – |
Remove left centre console trim in footwell
→ General body repairs, interior; Rep. gr.68. |
Pyrotechnic components may trigger unintentionally.Risk of
injury.Discharge any static charge accumulated in your body by briefly
touching striker plate for door. |
|
|
| – |
Loosen nut -3- and remove earth
wire -4-. |
Risk of burns on metal surfaces of auxiliary air heater element. The
heater elements may become very hot.Risk of burns to the skin.Always
wear safety gloves.Never touch the metal surfaces of the heater element.
| – |
Separate electrical connector -2-
by sliding locking element -5-
upwards and pressing catch inwards. |
| – |
Unscrew bolts -arrows-. |
| – |
Pull auxiliary air heater element -Z35- with auxiliary air
heater control unit -J604--1-
towards left out of heater and air conditioning unit
-6-. |
 Note
| Ensure that the earth wire is in proper position and bolted
on correctly. |
| Install in reverse order. |
| → Chapter „Assembly overview - heater and air conditioning unit“ |
|
|
|
Checking
Special tools and workshop equipment
required
Vehicle diagnostic tester with current probe 100 A -VAS
505 ...
Removing
–
Remove centre console
→ General body repairs, interior; Rep. gr.68.
–
R ...
Other materials:
Removing and installing sun visor
Note
Removal and installation is described for the sun visor
on driver side. Follow same instructions for the front passenger
side as appropriate.
Special tools and workshop equipment
required
&n ...
Masking areas, front body
Masking areas, plenum chamber
A -
No sealant on threads or contact surfaces.
C -
No cathodic dip primer, surfacer or top coat on threads or contact
surfaces.
D -
Threads free of surfacer and top-coat pa ...
Tyres with flange protection
The tyre industry produces tyres with flange protection for
alloy wheels. The flange protection is intended to protect alloy
wheels from damage due to contact with kerbs.
The combination of tyres with flange protection, steel
wheels and ...
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Checking auxiliary air heater element - Z35- with auxiliary air heater
control unit - J604-, RHD vehicles
Removing and installing auxiliary air heater element - Z35- with auxiliary
air heater control unit - J604-, RHD vehicles