VW Golf manuals

Volkswagen Golf Service & Repair Manual: Checking auxiliary air heater element - Z35- with auxiliary air heater control unit - J604-, RHD vehicles

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Front heater and air conditioning unit / Checking auxiliary air heater element - Z35- with auxiliary air heater control unit - J604-, RHD vehicles

Checking
Special tools and workshop equipment required
Vehicle diagnostic tester with current probe 100 A -VAS 5051B/7-
Test conditions
Intake temperature less than 19° C
Coolant temperature less than 80° C
Passenger compartment temperature about 20° C
Battery voltage greater than 11 V
Alternator load not greater than 50 % (terminal DF)
Engine speed greater than 450 rpm
Turn rotary knob for interior temperature to highest temperature (on vehicles with Climatronic select highest level).
Test procedure
–  Remove centre console → General body repairs, interior; Rep. gr.68.
–  Remove glove compartment → General body repairs, interior; Rep. gr.68.
–  Detach dash board in vicinity of glove compartment far enough that dash board can be pulled away sufficiently to pull out auxiliary air heater element - Z35-.
   
–  Using vehicle diagnostic tester and current probe 100 A -VAS 5051B/7-, measure current draw -arrow- on earth wire -1- of auxiliary air heater element -Z35--2-.
Low heat output: ≈ 30 amps
Medium heat output: ≈ 60 amps
High heat output: ≈ 80 amps
 

Checking auxiliary air heater element - Z35- with auxiliary air heater control unit - J604-, RHD vehicles

Checking auxiliary air heater element -Z35- with auxiliary air heater control unit -J604-, LHD vehicles
Checking Special tools and workshop equipment required Vehicle diagnostic tester with current probe 100 A -VAS 505 ...

Removing and installing auxiliary air heater element -Z35- with auxiliary air heater control unit -J604-, LHD vehicles
Removing –  Remove driver side knee airbag → General body repairs, interior; Rep. gr.69. –  ...

Other materials:

Assembly overview - tail lights in rear lid, with bulbs
1 -  Bulb holder For left reversing light bulb -M16-/right reversing light bulb -M17-. Removing and installing → Chapter 2 -  Bulb carrier 3 -  Rear fog light bulb ...

Dismantling and assembling heater unit
It is not necessary to extract the refrigerant and to remove or disassemble the expansion valve and the evaporator. Further procedure is identical with procedure for vehicles with air conditioning system → Chapter.     ...

Introduction
This chapter contains information on the following subjects:  → Stowing items of luggage    → Driving with an open tailgate    → Driving a loaded vehicle    → Vehicle-specific weight ratings   Heavy objects must always be stowed securely in the luggage comp ...

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