VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing auxiliary air heater element - Z35- with auxiliary air heater control unit - J604-, RHD vehicles

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Front heater and air conditioning unit / Removing and installing auxiliary air heater element - Z35- with auxiliary air heater control unit - J604-, RHD vehicles

Removing
–  Remove centre console → General body repairs, interior; Rep. gr.68.
–  Remove glove compartment → General body repairs, interior; Rep. gr.68.
–  Detach dash board in vicinity of glove compartment far enough that dash board can be pulled away sufficiently to pull out auxiliary air heater element - Z35-.
Pyrotechnic components may trigger unintentionally.Risk of injury.Discharge any static charge accumulated in your body by briefly touching striker plate for door.
   
–  Loosen nut -3- and remove earth wire -4-.
Risk of burns on metal surfaces of auxiliary air heater element. The heater elements may become very hot.Risk of burns to the skin.Always wear safety gloves.Never touch the metal surfaces of the heater element.
–  Separate electrical connector -2- by sliding locking element -5- upwards and pressing catch inwards.
–  Unscrew bolts -arrows-.
–  Pull auxiliary air heater element -Z35- with auxiliary air heater control unit -J604--1- leftwards out of heater and air conditioning unit -6-.
Installing
  Note
Ensure that the earth wire is in proper position and bolted on correctly.
Install in reverse order.
Tightening torques
→ Chapter „Assembly overview - heater and air conditioning unit“
Centre console; Assembly overview - centre console → General body repairs, interior; Rep. gr.68
Compartments/covers; Assembly overview - glove compartment → General body repairs, interior; Rep. gr.68.
 

Removing and installing auxiliary air heater element - Z35- with auxiliary air heater control unit - J604-, RHD vehicles

Removing and installing auxiliary air heater element -Z35- with auxiliary air heater control unit -J604-, LHD vehicles
Removing –  Remove driver side knee airbag → General body repairs, interior; Rep. gr.69. –  ...

Removing and installing Valeo heat exchanger, LHD vehicles
Special tools and workshop equipment required     Drip tray for workshop hoist -VAS 6208- & ...

Other materials:

Removing and installing dash panel vents
Special tools and workshop equipment required         Front-end hook -3370     Removal wedge -3409 Removing ...

Perform battery test with battery tester with printer -VAS 6161-.
  WARNING Danger of injury! Observe warning notices and safety regulations → Chapter! Special tools and workshop equipment required   ...

Removing and installing Valeo heat exchanger, RHD vehicles
Special tools and workshop equipment required     Drip tray for workshop hoist -VAS 6208-   Hose clamps up to 25 mm -3094- ...

© 2016-2020 Copyright www.vwgolf.org