VW Golf manuals

Volkswagen Golf Service & Repair Manual: Instructions for checking

The following instructions are intended to help you find the causes of problems effectively and objectively in the event of complaints about the brake servo or in the event of a so-called »hard brake pedal«.
This check relates to the following components:
Brake servo
Oil seal between brake master cylinder and brake servo.
Non-return valve
Vacuum hoses with connectors
Vacuum pump (if fitted)
When evaluating the measuring results, bear in mind that they will be influenced by the geographical location. The higher your location is above sea level, the lower the air pressure will be.
Before checking the vacuum system, please take note of the following prerequisites for checking:
Visual inspection of all vacuum hoses for damage (e.g. cracks or marten bite) and to check that they are correctly and firmly attached
Ensure cleanliness when working on vacuum system
Before starting work, clean engine compartment if necessary
   
Removing and installing vacuum sender -G608
  Note The vacuum sender -G608- is only installed in selected petrol engines. Removing     ...

Connecting vacuum gauge for brake servo -VAS 6721-
Special tools and workshop equipment required     Vacuum gauge for brake servo -VAS 6721- ...

Other materials:

Instructions for work on underbody and stone chip protection
  Note   The structure of the underbody and stone chip protection is to be reconstructed to conform to the original condition in appearance and thickness.   Water drainage holes must remain clear. ...

Types of protective tube on uniform Lambda probes
  Note In addition to identifying by way of the part number, the protective tube can also be used as a means of identification. Type D1, 6 openings at 3.5 mm each     Only used ...

Assembly overview - three-point seat belt, estate, with belt tensioner
1 -  Belt guide Removing and installing → Chapter 2 -  Belt inertia reel Removing and installing → Chapter 3 -  Electrical wiring harness 4 -  Bolt ...

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