VW Golf manuals

Volkswagen Golf Service & Repair Manual: Emptying fuel tank with fuel tank more than 3/4 full, engine code CWVA

Volkswagen Golf Service & Repair Manual / Fuel supply system - Petrol engines / Fuel supply, gas operation / Fuel tank / Emptying fuel tank with fuel tank more than 3/4 full, engine code CWVA

Emptying fuel tank with fuel tank more than 3/4 full, engine code CWVA

Special tools and workshop equipment required
Removal wedge -3409-
Wrench -T10202-
Torque wrench -V.A.G 1332-
Fuel extractor -VAS 5190-
Fuel extractor -VAS 5190 A- for E 85 fuel (not shown).

 
  Note
To extract E 85 fuel, use only fuel extractor -VAS 5190 A-!
–  Observe safety precautions → Chapter.
–  Observe rules for cleanliness → Chapter.
–  Secure earth wire of fuel extractor to a bare metal part of the body.
Golf SV:
–  Remove right rear seat → General body repairs, interior; Rep. gr.72.
   
–  Partially detach cover -1- in floor covering at parting line -arrow-.
–  Do not detach cover completely from floor covering in order to ensure it is reinstalled in the correct installation position.
–  Detach it just enough that the cover can be folded upwards.
–  Fold up cover in -direction of arrow-.
Golf and Golf Estate:
–  Remove rear bench seat → General body repairs, interior; Rep. gr.72.
 

Emptying fuel tank with fuel tank more than 3/4 full, engine code CWVA

Continuation for all vehicles:
–  Unclip cover -1- for flange at retaining tabs -arrows-, using removal wedge -3409-.
 

Emptying fuel tank with fuel tank more than 3/4 full, engine code CWVA

–  Unclip sealing grommet -1- downwards from cover -2-.
–  Push cover -2- back along wiring harness -3-.
 

Emptying fuel tank with fuel tank more than 3/4 full, engine code CWVA

–  Release and pull off connector -arrow-.
 

Emptying fuel tank with fuel tank more than 3/4 full, engine code CWVA

–  Disconnect fuel line -1- on sealing flange. Separate plug-in connectors → Chapter.
The fuel system is pressurised.Risk of injury due to fuel which may spurt out.Wear eye protection.Wear protective gloves.Release pressure: place clean cloth around connection and carefully open connection.
–  If fitted, remove fuel line -2- leading to metering pump -V54- for auxiliary heater from sealing flange.
–  To do this, loosen lower hose clip.
 

Emptying fuel tank with fuel tank more than 3/4 full, engine code CWVA

–  Open locking ring using wrench -T10202-.
 

Emptying fuel tank with fuel tank more than 3/4 full, engine code CWVA

–  Carefully lift flange of fuel delivery unit -3-.
–  Remove gasket -1- and carefully lift up the flange of the fuel delivery unit slightly more.
–  Secure earth wire of fuel extractor to a bare metal part of the body.
–  Insert suction hose of fuel extractor -VAS 5190- as far as possible into fuel tank.
–  Extract fuel using fuel extractor -VAS 5190-.
If the fuel tank needs only to be emptied, reinstall fuel delivery unit → Chapter.
Specified torques
→ Chapter „Assembly overview - fuel delivery unit and fuel gauge sender“
→ Auxiliary heater, supplementary heater; Rep. gr.82.
 

Emptying fuel tank with fuel tank more than 3/4 full, engine code CWVA

Emptying fuel tank if it is less than 3/4 full
Special tools and workshop equipment required Removal wedge -3409- Wrench -T10202- Torque wrench -V.A.G 1332- Fuel extr ...

Emptying fuel tank less than 3/4 full, vehicles with four-wheel drive
Special tools and workshop equipment required Removal wedge -3409- Special wrench -T10202- Fuel extractor -VAS 5190A- (for E 85 fuel) ...

Other materials:

Switching the front passenger front airbag on and off manually using the key-operated switch
Fig. 72 In the dash panel on the front passenger side: key-operated switch for switching the front passenger front airbag on and off First read and observe the introductory information and safety warnings The front passenger front airbag must be switched off when securing a rear-facing c ...

Repairing subframe
Special tools and workshop equipment required Assembly tool -T10205- Torque wrench -V.A.G 1332- Hydraulic press -VAS 6178- Foot pump -VAS 6179- Assembly tool -VAS 6779-   ...

Removing and installing rear shelf support
  Note Removal and installation are described for the left vehicle side. Follow same instructions for the right side as appropriate. Special tools and workshop equipment required     ...

© 2016-2021 Copyright www.vwgolf.org