VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - sealing flange, belt pulley end

Assembly overview - sealing flange, belt pulley end

1 -  Bolt
Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.
Specified torque → Item
2 -  Vibration damper
Removing and installing → Chapter
Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.
3 -  Seal
For crankshaft on belt pulley end
Renew → Chapter
Do not oil.
4 -  Sealing flange at belt pulley end
Must seat on dowel pins.
Removing and installing → Chapter
5 -  Bolt
Different thread diameters → Electronic Parts Catalogue
Renew
Specified torque and tightening sequence → Fig.
6 -  Gasket
Renew
7 -  Cylinder block
8 -  Dowel pin
Qty. 2
9 -  Bolt
Renew
Specified torque and tightening sequence → Fig.

 
Sealing flange at belt pulley end - Prescribed torque and tightening sequence
  Note
Renew bolts that are tightened with specified tightening angle.
–  Tighten bolts in stages:
 

Assembly overview - sealing flange, belt pulley end

Stage Bolts Specified torque/ additional specified angle
1 -1 … 8- Screw in to contact by hand
2 -1 … 8- Diagonally, 8 Nm
3 -7, 8- 20 Nm
4 -1 … 8- Turn 90° further
 
Plug for “TDC” drilling in cylinder block at rear – specified torque
  Note
Plug -arrow- with integrated seal.
Renew if damaged.
 

Assembly overview - sealing flange, belt pulley end

Bolt Specified torque
-Arrow- Tighten to 30 Nm
Assembly overview - poly V-belt drive, vehicles with air conditioner compressor
1 -  Poly V-belt Check for wear Before removing, mark direction of rotation with chalk or felt-tipped pen. Do not kink ...

Removing and installing poly V-belt, vehicles without air conditioner compressor
Special tools and workshop equipment required     Locking pin -T10060 A- Removing ...

Other materials:

Bleeding hydraulic system following standard procedure
  Note Bleeding the hydraulic system using brake filling and bleeding equipment -VAS 5234- is described. A pre-pressure of 2 bar is required for bleeding the ABS hydraulic unit -N55-. Specia ...

Removing and installing door arrester
Special tools and workshop equipment required           Note The description of removal and installation only applies to the left wing. The right side is si ...

Introduction
This chapter contains information on the following subjects:  → Sockets in the vehicle   Electrical equipment can be connected to the sockets in the vehicle. The devices connected must be in good condition and fault-free. Additional information and warnings: Cigarette lighter   ...

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