VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - sealing flange, belt pulley end

Assembly overview - sealing flange, belt pulley end

1 -  Bolt
Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.
Specified torque → Item
2 -  Vibration damper
Removing and installing → Chapter
Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.
3 -  Seal
For crankshaft on belt pulley end
Renew → Chapter
Do not oil.
4 -  Sealing flange at belt pulley end
Must seat on dowel pins.
Removing and installing → Chapter
5 -  Bolt
Different thread diameters → Electronic Parts Catalogue
Renew
Specified torque and tightening sequence → Fig.
6 -  Gasket
Renew
7 -  Cylinder block
8 -  Dowel pin
Qty. 2
9 -  Bolt
Renew
Specified torque and tightening sequence → Fig.

 
Sealing flange at belt pulley end - Prescribed torque and tightening sequence
  Note
Renew bolts that are tightened with specified tightening angle.
–  Tighten bolts in stages:
 

Assembly overview - sealing flange, belt pulley end

Stage Bolts Specified torque/ additional specified angle
1 -1 … 8- Screw in to contact by hand
2 -1 … 8- Diagonally, 8 Nm
3 -7, 8- 20 Nm
4 -1 … 8- Turn 90° further
 
Plug for “TDC” drilling in cylinder block at rear – specified torque
  Note
Plug -arrow- with integrated seal.
Renew if damaged.
 

Assembly overview - sealing flange, belt pulley end

Bolt Specified torque
-Arrow- Tighten to 30 Nm
Assembly overview - poly V-belt drive, vehicles with air conditioner compressor
1 -  Poly V-belt Check for wear Before removing, mark direction of rotation with chalk or felt-tipped pen. Do not kink ...

Removing and installing poly V-belt, vehicles without air conditioner compressor
Special tools and workshop equipment required     Locking pin -T10060 A- Removing ...

Other materials:

Dimensions – lettering on rear lid, “R-Line”
  Note When fitting the lettering, observe the fitting notes → Anchor. 1 -  Lettering Model designation 2 -  Height dimension 73 ± 1 mm, from upper edge of lettering to tail light. ...

Assembly overview - automatic headlight range control, LHD vehicles
1 -  Spreader clip Qty. 2 2 -  Control unit Removing and installing → Chapter Versions without cornering light: Headlight range control unit -J431- Versions ...

Service fluids and consumables
First read and observe the introductory information and safety warnings All service fluids and consumables, e.g. toothed belts, tyres, coolant, engine oil, spark plugs and vehicle batteries, are being constantly developed. For this reason, service fluids and consumables should be replaced ...

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