Volkswagen Golf Service & Repair Manual: Assembly overview - poly V-belt drive, vehicles without air conditioner compressor

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Enginecrankshaft group, pistons / Cylinder block (pulley end) / Assembly overview - poly V-belt drive, vehicles without air conditioner compressor

Assembly overview - poly V-belt drive, vehicles without air conditioner compressor

1 -

Bolt

Renew

150 Nm +180°

Use counterhold -T10475- to loosen and tighten.

Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.

2 -	Vibration damper

Removing and installing → Chapter

Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.

3 -	Poly V-belt

Check for wear

Before removing, mark direction of rotation with chalk or felt-tipped pen.

Do not kink

The length of the poly V-belt must be determined according to the → Electronic Parts Catalogue depending on the version of overrunning alternator pulley.

Poly V-belt routing → Anchor.

Removing and installing → Chapter

When installing, make sure it is properly seated on pulleys.

4 -

Bolt

Renew

20 Nm + 90°

5 -	Tensioner for poly V-belt

Pivot with socket to slacken poly V-belt

Lock with locking pin -T10060 A-.

Removing and installing → Chapter

6 -

Bolt

Specified torque → Electrical system; Rep. gr.27

7 -	Alternator

Removing and installing → Electrical system; Rep. gr.27

With freewheel

Various versions of the overrunning alternator pulley, -A- or -B-, may be fitted depending on the type and version of alternator → Fig..

Allocation of overrunning alternator pulley

The length of the poly V-belt must be determined according to the → Electronic Parts Catalogue depending on the version of overrunning alternator pulley.

Assembly overview - poly V-belt drive, vehicles without air conditioner compressor

Cylinder block (pulley end)

...

Assembly overview - poly V-belt drive, vehicles with air conditioner compressor

1 - Poly V-belt Check for wear Before removing, mark direction of rotation with chalk or felt-tipped pen. Do not kink ...

Other materials:

Adjusting bonnet
Adjusting bonnet Special tools and workshop equipment required Torque wrench -V.A.G 1331- Note Vehicle must be standing on its wheels to enable bonnet to ...

Safety precautions when working on cooling system
Risk of scalding due to hot coolant The cooling system is under pressure when the engine is hot. Hot steam/hot coolant can escape - risk of scalding. – Wear protective gloves. – Wear eye protection. – ...

Renewing components
All components of the refrigerant circuit submitted for quality monitoring must always be sealed (use the original sealing caps from the genuine part). The genuine parts (air conditioner compressor, reservoir, receiver, evaporator ...