VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - poly V-belt drive, vehicles without air conditioner compressor

Assembly overview - poly V-belt drive, vehicles without air conditioner compressor

1 -  Bolt
Renew
150 Nm +180°
Use counterhold -T10475- to loosen and tighten.
Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.
2 -  Vibration damper
Removing and installing → Chapter
Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.
3 -  Poly V-belt
Check for wear
Before removing, mark direction of rotation with chalk or felt-tipped pen.
Do not kink
The length of the poly V-belt must be determined according to the → Electronic Parts Catalogue depending on the version of overrunning alternator pulley.
Poly V-belt routing → Anchor.
Removing and installing → Chapter
When installing, make sure it is properly seated on pulleys.
4 -  Bolt
Renew
20 Nm + 90°
5 -  Tensioner for poly V-belt
Pivot with socket to slacken poly V-belt
Lock with locking pin -T10060 A-.
Removing and installing → Chapter
6 -  Bolt
Specified torque → Electrical system; Rep. gr.27
7 -  Alternator
Removing and installing → Electrical system; Rep. gr.27
With freewheel
Various versions of the overrunning alternator pulley, -A- or -B-, may be fitted depending on the type and version of alternator → Fig..

 
Allocation of overrunning alternator pulley
The length of the poly V-belt must be determined according to the → Electronic Parts Catalogue depending on the version of overrunning alternator pulley.
 

Assembly overview - poly V-belt drive, vehicles without air conditioner compressor

Cylinder block (pulley end)
...

Assembly overview - poly V-belt drive, vehicles with air conditioner compressor
1 -  Poly V-belt Check for wear Before removing, mark direction of rotation with chalk or felt-tipped pen. Do not kink ...

Other materials:

Removing air conditioner compressor from and installing to bracket, Golf GTE
Special tools and workshop equipment required     Torque wrench -V.A.G 1331- (5…50 Nm) Removing –  Observe safety precautions → C ...

Notes for wheel alignment
Wheel alignment must be performed only using a VW/AUDI-approved wheel alignment unit! Whenever wheels are aligned, both the front and rear axles must be measured. –  Carry alignment out with the wheel alignm ...

Checking fuel pressure, engine code CWVA
Special tools and workshop equipment required Removal wedge -3409- Pressure tester -VAS 6550- Connector cable -VAS 6550/3-3- Connector cable -VAS 6550/3-4- Vehicle diagnostic tester   ...

© 2016-2020 Copyright www.vwgolf.org