VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - flaps and partitions in air distribution housing

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Front heater and air conditioning unit / Assembly overview - flaps and partitions in air distribution housing

  Note
The illustration shows a left-hand drive vehicle.
   
View from front
  Note
-Arrow- = Direction of travel
→ Chapter „Assembly overview - heater and air conditioning unit“.

Assembly overview - flaps and partitions in air distribution housing

1 -  Right heated air flap
From heat exchanger.
Activated via right cold air flap
2 -  Actuating lever
For flap control
3 -  Right cold air flap
From evaporator.
Different versions
Heater unit and air conditioning system with electric/manual controls
Activated jointly via shaft of left cold air flap by temperature flap control motor -V68- via left actuating lever
Climatronic
Activated by temperature flap control motor -V159- via right actuating lever
4 -  Actuating lever on right of temperature control flap
Equipment version
Only Climatronic.
Activated by temperature flap control motor -V159-
5 -  Actuating lever of flap for “defrost”.
To windscreen and door windows
Equipment version
Only Climatronic.
Activated by defroster flap control motor -V107-
6 -  Actuating lever of flap for “defrost”.
To windscreen and door windows
Equipment version
Only heater unit and air conditioning system with electric/manual controls.
Activated by air distribution flap control motor -V428- via defroster and air distribution actuation unit
7 -  Air distribution flap actuating lever
Heater unit and air conditioning system with electric/manual controls
Activated by air distribution flap control motor -V428- via defroster and air distribution actuation unit
Climatronic
Activated by front air distribution flap control motor -V426- via defroster and air distribution actuation unit
8 -  Left actuating lever
Heater unit and air conditioning system with electric/manual controls
Activated by temperature flap control motor -V68-
Climatronic
Activated by temperature flap control motor -V158-
9 -  Left cold air flap
From evaporator.
Different versions
Heater unit and air conditioning system with electric/manual controls
Activated by temperature flap control motor -V68- via left actuating lever
Climatronic
Activated by temperature flap control motor -V158- via left actuating lever
10 -  Actuating lever
For flap control
11 -  Left heated air flap
From heat exchanger.
Activated via left cold air flap

 
  Note
The illustration shows a left-hand drive vehicle.
   
View from rear
  Note
-Arrow- = Direction of travel
→ Chapter „Assembly overview - heater and air conditioning unit“.

Assembly overview - flaps and partitions in air distribution housing

1 -  Flap for rear air duct
Equipment version
Heater unit and air conditioning system with electric/manual controls
The air duct is sealed with a plug
Not always fitted with heater unit and air conditioning system with electric/manual controls depending on make (not needed as air duct is sealed off).
Climatronic (depending on vehicle)
For rear vent in centre console.
2 -  Actuating lever
For flap control
Equipment version with Climatronic.
Not always fitted with heater unit and air conditioning system with electric/manual controls -1-.
3 -  Left flap for left dash panel vent
4 -  Actuating lever
For actuation of vent flaps
Activated via actuation unit → Item.
5 -  Left flap for centre dash panel vent
6 -  Right flap for right dash panel vent
7 -  Right flap for centre dash panel vent
Assembly overview - evaporator housing
  Note There are different designs and makes of heater and air conditioning unit. The individual components of the various heaters and air conditio ...

Removing and installing heater and air conditioning unit
Special tools and workshop equipment required     Torque wrench -V.A.G 1331/- (5…50 Nm) & ...

Other materials:

If the refrigerant circuit was completely empty
Remove defective part. –  Remove air conditioner compressor. –  Remove oil drain screw from air conditioner compressor.   Note To speed up the draining of the refri ...

Overview of fitting locations – control units, rear
1 -  Remote control receiver for auxiliary coolant heater -R149- Removing and installing remote control receiver for auxiliary coolant heater -R149- → Heating, Air conditioning; Rep. gr.82 2 -  Two-way signa ...

Removing and installing defroster flap control motor -V107- with potentiometer -G135-, LHD vehicles
Special tools and workshop equipment required Vehicle diagnostic tester First carry out the following work: –  Switch off all electrical consumers. –  ...

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