VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - evaporator housing

  Note
There are different designs and makes of heater and air conditioning unit. The individual components of the various heaters and air conditioning units are similar but not identical. The combined fitting of different makes of component is therefore not permissible → Electronic Parts Catalogue.
The following illustration shows a “Valeo” evaporator housing, distinguishing features with respect to other makes of heater and air conditioning unit → Chapter.
The illustration shows a left-hand drive vehicle.
   

Assembly overview - evaporator housing

1 -  Evaporator housing, lower part
2 -  Evaporator
Only if air conditioning system is fitted.
Check foam seals for damage and proper attachment
Removing and installing → Chapter.
3 -  Sealing ring
Only on vehicles with air conditioning system.
Renewing; for versions, refer to → Electronic Parts Catalogue.
Before fitting a seal, coat lightly with refrigerant oil
4 -  Retaining plate
Only if air conditioning system is fitted.
For securing refrigerant lines and expansion valve.
5 -  Expansion valve
Only if air conditioning system is fitted.
Removing and installing → Chapter.
6 -  Bolt
Only if air conditioning system is fitted.
Qty. 2.
10 Nm
7 -  Sealing and insulation
Heat insulation for expansion valve.
There is no opening for the expansion valve in the plenum chamber back wall seal or this is closed off by a foam pad on vehicles with no air conditioner
8 -  Sealing ring
Only on vehicles with air conditioning system.
Renewing; for versions, refer to → Electronic Parts Catalogue.
Before fitting a seal, coat lightly with refrigerant oil
9 -  Bolt
Qty. 8.
1.5 Nm
10 -  Evaporator housing, upper part
11 -  Flow rate limiter
Only on vehicles with no air conditioning system installed
Assembly overview - add-on parts of heater and air conditioning unit and of air intake box
  Note There are different designs and makes of heater and air conditioning unit. The individual components of the various heaters and air conditio ...

Assembly overview - flaps and partitions in air distribution housing
  Note The illustration shows a left-hand drive vehicle.     View from front   Note -Arrow-&nbs ...

Other materials:

Assembly overview - drive shaft, constant velocity joint VL100
1 -  Outer constant velocity joint Renew only as complete unit Removing → Anchor. Installing: drive onto shaft to stop using plastic hammer Checking → Chapter 2&nb ...

Assembly overview - rear vehicle level sender, torsion beam axle
  Note The rear left vehicle level sender -G76- is only available as a replacement part complete with coupling rod and upper and lower retaining plates. 1 -  Electrical connector 2 -  Bolt 5 Nm ...

Technical data
Capacities for refrigerant R134a Air conditioner compressor Manufacturer Total capacity 6SES14C Manufacturer: Denso. 500 ± 15 grammes 11PXE14 Sanden 500 ± 15 grammes 6CVC140 Manufacturer: Delp ...

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