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Volkswagen Golf Service & Repair Manual: Assembly overview - control unit and hydraulic unit, LHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system / ABS, ADR, TCS, EDL, ESP / Control unit and hydraulic unit / Assembly overview - control unit and hydraulic unit, LHD vehicles

Assembly overview - control unit and hydraulic unit, LHD vehicles

1 -  ABS control unit -J104-
Removing and installing → Chapter.
2 -  ABS hydraulic unit -N55-
Removing and installing → Chapter.
3 -  Torx bolt
Tighten new Torx bolts alternately in 2 stages
1. stage: temporary tightening torque: 1 Nm to 1.5 Nm (to allow the seal to settle).
2. stage: final specified torque: 2.5 Nm.
4 -  Brake line
To rear right brake caliper.
Identification: 5.25 mm in diameter and union nut with thread M 12 x 1
14 Nm
5 -  Brake line
To front left brake caliper.
Identification: 5.25 mm in diameter and union nut with thread M 10 x 1
14 Nm
6 -  Brake line
To front right brake caliper
Identification: 5.25 mm in diameter and union nut with thread M 12 x 1
14 Nm
7 -  Brake line
To rear left brake caliper.
Identification: 5.25 mm in diameter and union nut with thread M 10 x 1
14 Nm
8 -  Brake line
From primary piston circuit of brake master cylinder to hydraulic unit.
Identification: 6 mm in diameter, union nut with thread M 12 x 1
14 Nm
9 -  Brake line
From secondary piston circuit of brake master cylinder to hydraulic unit.
Identification: 6 mm in diameter and union nut with thread M 12 x 1
14 Nm
10 -  Brake servo
Removing and installing → Chapter.
11 -  Bracket
12 -  Torx bolt
8 Nm
13 -  Rubber damper
Ensure that rubber dampers of retainer are not pressed out of bracket when installing. After installation, check that the ABS hydraulic unit -N55- is firmly seated, or malfunction can occur.
14 -  Heat shield
Allocation → Electronic Parts Catalogue (ETKA).
15 -  Hexagon nut
20 Nm
16 -  Bracket
17 -  Hexagon nut
20 Nm
Control unit and hydraulic unit
...

Assembly overview - control unit and hydraulic unit, RHD vehicles
1 -  Brake line From secondary piston circuit of brake master cylinder to hydraulic unit. Identification: 6 mm in diameter and unio ...

Other materials:

Sprayable sealant
Designation: Sprayable sealant -D 476 KD1 M2-, grey Sprayable sealant -D 476 KD2 M2-, black Issued 08.2012 Product description Sprayable sealant -D 476 ...

Removing and installing drive shaft
Special tools and workshop equipment required     Torque wrench -V.A.G 1332-   Press tool -T10520- ...

Adapters for setting up purging circuits
The following table contains the various adapters that are necessary to connect the air conditioner service station to the refrigerant circuit for purposes of purging and to bridge the removed reservoir or collector and expansion valve (vehicle-specific) ...

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