Volkswagen Golf Service & Repair Manual: Assembly overview - control unit and hydraulic unit, LHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system / ABS, ADR, TCS, EDL, ESP / Control unit and hydraulic unit / Assembly overview - control unit and hydraulic unit, LHD vehicles

Assembly overview - control unit and hydraulic unit, LHD vehicles

1 -	ABS control unit -J104-

Removing and installing → Chapter.

2 -	ABS hydraulic unit -N55-

Removing and installing → Chapter.

3 -

Torx bolt

Tighten new Torx bolts alternately in 2 stages

1. stage: temporary tightening torque: 1 Nm to 1.5 Nm (to allow the seal to settle).

2. stage: final specified torque: 2.5 Nm.

4 -	Brake line

To rear right brake caliper.

Identification: 5.25 mm in diameter and union nut with thread M 12 x 1

14 Nm

5 -	Brake line

To front left brake caliper.

Identification: 5.25 mm in diameter and union nut with thread M 10 x 1

14 Nm

6 -	Brake line

To front right brake caliper

Identification: 5.25 mm in diameter and union nut with thread M 12 x 1

14 Nm

7 -	Brake line

To rear left brake caliper.

Identification: 5.25 mm in diameter and union nut with thread M 10 x 1

14 Nm

8 -	Brake line

From primary piston circuit of brake master cylinder to hydraulic unit.

Identification: 6 mm in diameter, union nut with thread M 12 x 1

14 Nm

9 -	Brake line

From secondary piston circuit of brake master cylinder to hydraulic unit.

Identification: 6 mm in diameter and union nut with thread M 12 x 1

14 Nm

10 -	Brake servo

Removing and installing → Chapter.

11 -

Bracket

12 -

Torx bolt

8 Nm

13 -	Rubber damper

Ensure that rubber dampers of retainer are not pressed out of bracket when installing. After installation, check that the ABS hydraulic unit -N55- is firmly seated, or malfunction can occur.

14 -	Heat shield

Allocation → Electronic Parts Catalogue (ETKA).

15 -	Hexagon nut

20 Nm

16 -

Bracket

17 -	Hexagon nut

20 Nm

Control unit and hydraulic unit

...

Assembly overview - control unit and hydraulic unit, RHD vehicles

1 - Brake line From secondary piston circuit of brake master cylinder to hydraulic unit. Identification: 6 mm in diameter and unio ...

Other materials:

Removing and installing trim for locking mechanism
Special tools and workshop equipment required Removal wedge -3409- Hook -T10538- Removing Note ...

Assembly overview - subframe, multi-link suspension, front-wheel drive, except for e-Golf
1 - Subframe Removing and installing subframe with attachments → Chapter 2 - Bolt Renew after removing 70 Nm +180° 3 - Bolt Re ...

Connecting brake pedal to brake servo
Hold ball head of plunger rod in front of mounting and push brake pedal in direction of brake servo, so that the ball head clicks into place. – Check engagement by pulling briefly on brake pedal. ...