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Volkswagen Golf Service & Repair Manual: Assembly overview - control unit and hydraulic unit, LHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system / ABS, ADR, TCS, EDL, ESP / Control unit and hydraulic unit / Assembly overview - control unit and hydraulic unit, LHD vehicles

Assembly overview - control unit and hydraulic unit, LHD vehicles

1 -  ABS control unit -J104-
Removing and installing → Chapter.
2 -  ABS hydraulic unit -N55-
Removing and installing → Chapter.
3 -  Torx bolt
Tighten new Torx bolts alternately in 2 stages
1. stage: temporary tightening torque: 1 Nm to 1.5 Nm (to allow the seal to settle).
2. stage: final specified torque: 2.5 Nm.
4 -  Brake line
To rear right brake caliper.
Identification: 5.25 mm in diameter and union nut with thread M 12 x 1
14 Nm
5 -  Brake line
To front left brake caliper.
Identification: 5.25 mm in diameter and union nut with thread M 10 x 1
14 Nm
6 -  Brake line
To front right brake caliper
Identification: 5.25 mm in diameter and union nut with thread M 12 x 1
14 Nm
7 -  Brake line
To rear left brake caliper.
Identification: 5.25 mm in diameter and union nut with thread M 10 x 1
14 Nm
8 -  Brake line
From primary piston circuit of brake master cylinder to hydraulic unit.
Identification: 6 mm in diameter, union nut with thread M 12 x 1
14 Nm
9 -  Brake line
From secondary piston circuit of brake master cylinder to hydraulic unit.
Identification: 6 mm in diameter and union nut with thread M 12 x 1
14 Nm
10 -  Brake servo
Removing and installing → Chapter.
11 -  Bracket
12 -  Torx bolt
8 Nm
13 -  Rubber damper
Ensure that rubber dampers of retainer are not pressed out of bracket when installing. After installation, check that the ABS hydraulic unit -N55- is firmly seated, or malfunction can occur.
14 -  Heat shield
Allocation → Electronic Parts Catalogue (ETKA).
15 -  Hexagon nut
20 Nm
16 -  Bracket
17 -  Hexagon nut
20 Nm
Control unit and hydraulic unit
...

Assembly overview - control unit and hydraulic unit, RHD vehicles
1 -  Brake line From secondary piston circuit of brake master cylinder to hydraulic unit. Identification: 6 mm in diameter and unio ...

Other materials:

Special pliers with insert
The special pliers without insert -VAS 1978/1- with insert for special pliers -VAS 1978/2- is part of the wiring harness repair set -VAS 1978- and is used to crimp connectors during wiring harness repairs.   ...

Renewing rear bonded rubber bush
Special tools and workshop equipment required Tensioning strap -T10038- Assembly tool -T10263- Assembly tool -T10356- Engine and gearbox jack -V.A.G 1383 A- Hydraulic press -VAS 6178- and thrust piece - ...

Removing and installing upper rear lid trim
Special tools and workshop equipment required         Wedges -T10383 Removing –  Detach retaining straps for rear shelf on left and right from window ...

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