VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - control unit and hydraulic unit, RHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system / ABS, ADR, TCS, EDL, ESP / Control unit and hydraulic unit / Assembly overview - control unit and hydraulic unit, RHD vehicles

Assembly overview - control unit and hydraulic unit, RHD vehicles

1 -  Brake line
From secondary piston circuit of brake master cylinder to hydraulic unit.
Identification: 6 mm in diameter and union nut with thread M 12 x 1
Repairing brake lines → Chapter
14 Nm
2 -  Brake line
From primary piston circuit of brake master cylinder to hydraulic unit.
Identification: 6 mm in diameter and union nut with thread M 12 x 1
Repairing brake lines → Chapter
14 Nm
3 -  Brake line
To rear right brake caliper.
Identification: 5.25 mm in diameter and union nut with thread M 12 x 1
Repairing brake lines → Chapter
14 Nm
4 -  Brake line
To front left brake caliper.
Identification: 5.25 mm in diameter and union nut with thread M 10 x 1
Repairing brake lines → Chapter
14 Nm
5 -  Brake line
To front right brake caliper
Identification: 5.25 mm in diameter and union nut with thread M 12 x 1
Repairing brake lines → Chapter
14 Nm
6 -  Brake line
To rear left brake caliper.
Identification: 5.25 mm in diameter and union nut with thread M 10 x 1
Repairing brake lines → Chapter
14 Nm
7 -  ABS hydraulic unit -N55- with ABS control unit -J104-
Overview of fitting locations → Chapter
Removing and installing → Chapter
Separating ABS control unit -J104- from ABS hydraulic unit -N55- → Chapter
Attaching ABS control unit -J104- to ABS hydraulic unit -N55- → Chapter
Connecting brake line → Chapter
8 -  Bracket
Check for secure seating after installing
9 -  Bolt
8 Nm
10 -  Rubber damper
Ensure that rubber dampers of retainer are not pressed out of bracket when installing. After installation, check that the ABS hydraulic unit -N55- is firmly seated, or malfunction can occur.
11 -  Nut
20 Nm
12 -  Bracket
13 -  Nut
20 Nm
14 -  Brake servo and brake master cylinder
Assembly overview - brake servo/brake master cylinder → Chapter
Checking brake servo → Chapter
Removing and installing brake servo for vehicles with diesel engines → Chapter
Removing and installing brake servo for vehicles with 1.2 l and 1.4 l petrol engines → Chapter
Removing and installing brake master cylinder → Chapter.
15 -  Brake line
From primary piston circuit of brake master cylinder to hydraulic unit.
Identification: 6 mm in diameter and union nut with thread M 12 x 1
Repairing brake lines → Chapter
14 Nm
16 -  Brake line
From secondary piston circuit of brake master cylinder to hydraulic unit.
Identification: 6 mm in diameter and union nut with thread M 12 x 1
Repairing brake lines → Chapter
14 Nm
Assembly overview - control unit and hydraulic unit, LHD vehicles
1 -  ABS control unit -J104- Removing and installing → Chapter. 2 -  ABS hydraulic unit -N55- Remov ...

Removing and installing control unit and hydraulic unit, LHD vehicles, petrol engines
Special tools and workshop equipment required Torque wrench -V.A.G 1331- Torque wrench -V.A.G 1410- Brake pedal depressor -V.A.G 1869/2- ...

Other materials:

Assembly overview - air duct and air distribution in passenger compartment
  Note The illustration shows a left-hand drive vehicle.     1 -  Air duct for defroster vent Removing and installing → Chapter. 2 -  Air duct f ...

Swellings in the tyre sidewall
A swelling in the sidewall of the tyre indicates that the substructure of the carcass has been damaged.     Typical causes for such damage include, for example, driving over kerbs at a sharp angle. ...

Connecting air conditioner service station
For vehicles that have connections on both low-pressure and high-pressure sides of refrigerant circuit Connecting air conditioner service station for measuring and checking –  Switch off ig ...

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