VW Golf manuals

Volkswagen Golf Service & Repair Manual: Undercoated areas

  Note
Undercoating (stone-chipping protection) applied during repair work must be identical in appearance and thickness to the original undercoating.
Water drainage holes must remain clear.
All threaded studs and welded nuts with metric threads as well as all other studs and contact surfaces for assembly must be functional following the application of the undercoating.
Undercoating, detail view, front body

Undercoated areas

a -  Undercoating
Coat thickness: 0.3 mm

 
     
  Note
Undercoating (stone-chipping protection) applied during repair work must be identical in appearance and thickness to the original undercoating.
Water drainage holes must remain clear.
All threaded studs and welded nuts with metric threads as well as all other studs and contact surfaces for assembly must be functional following the application of the undercoating.
Undercoating, detail view, rear body

Undercoated areas

a -  Undercoating
Coat thickness: 0.3 mm
b -  Undercoating
Coat thickness: 0.5 mm

 
  Note
Undercoating (stone-chipping protection) applied during repair work must be identical in appearance and thickness to the original undercoating.
Water drainage holes must remain clear.
All threaded studs and welded nuts with metric threads as well as all other studs and contact surfaces for assembly must be functional following the application of the undercoating.
Undercoating, side member, with sectional view

Undercoated areas

1 -  Inner part of side member
2 -  Floor section
3 -  Side panel, exterior
b -  Undercoating
Coat thickness: 0.5 mm
Height -x- = 35 mm corresponds to thickness of 0,5 mm.
Height -y- = 10 mm decreasing thickness down to approx. 0.3 mm.
c -  Undercoating
Coat thickness: 1.2 mm

 
     
  Note
Undercoating (stone-chipping protection) applied during repair work must be identical in appearance and thickness to the original undercoating.
Water drainage holes must remain clear.
All threaded studs and welded nuts with metric threads as well as all other studs and contact surfaces for assembly must be functional following the application of the undercoating.
Undercoating, rear body, front-wheel drive

Undercoated areas

1 -  Longitudinal member/rear wheel housing, vehicles with torsion beam rear suspension
2 -  Longitudinal member/rear wheel housing, vehicles with multi-link suspension
a -  Undercoating
Coat thickness: 0.3 mm
b -  Undercoating
Coat thickness: 0.5 mm

 
     
  Note
Undercoating (stone-chipping protection) applied during repair work must be identical in appearance and thickness to the original undercoating.
Water drainage holes must remain clear.
All threaded studs and welded nuts with metric threads as well as all other studs and contact surfaces for assembly must be functional following the application of the undercoating.
Undercoating, rear underbody, 4-Motion vehicles
In the magnifying glass view the left longitudinal member/rear wheel housing is shown. The right side is the mirror image.

Undercoated areas

a -  Undercoating
Coat thickness: 0.3 mm
b -  Undercoating
Coat thickness: 0.5 mm
Undercoated areas, body overview indicating differing coat thicknesses
  Note Undercoating (stone-chipping protection) applied during repair work must be identical in appearance and thickness to the original undercoating. Wate ...

Undercoating, additional protected areas on CNG-powered vehicles
  Note Undercoating (stone-chipping protection) applied during repair work must be identical in appearance and thickness to the original undercoating. Wate ...

Other materials:

Dimensions
Fig. 21 Dimensions First read and observe the introductory information and safety warnings The data in the table apply to the most basic German model. The specified values can vary due to different tyre and wheel sizes, if additional equipment is fitted, for different model versions, for ...

Changing headlights over from driving on right to driving on left (gas discharge headlights for cornering light and LED daytime running light)
If a right-hand drive vehicle is driven in a left-hand drive country, or vice versa, the headlights must be converted. This is necessary in order to avoid dazzling oncoming traffic with the asymmetric low beam headlights.   Note ...

Assembly overview - front side airbag
1 -  Backrest frame 2 -  Hook For attaching side airbag to backrest frame 3 -  Front side airbag Driver side: with side airbag igniter on driver side -N199- Front passenger side: with side airbag igniter o ...

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