Volkswagen Golf Service & Repair Manual: Removing broken front side window
| Removal of a broken front side window is performed in the
same manner as the removal of a broken rear window
→ Chapter. |
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| Removing and installing rear side window |
 Note
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The removal of a bonded window is described using the
Removal kit for flush bonded windows -V.A.G 1474 A-. |
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Alternatively, you can also use the cutting tool for bonded
windows -VAS 6452-. |
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Another alternative is to use the window removal set -VAS
6888-. |
| Special tools and workshop equipment
required |
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Removal kit for flush bonded windows -V.A.G 1474 A- or
Removal kit for flush bonded windows -VAS 6452- |
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Suction lifter -V.A.G 1344- |
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Cutting tool -V.A.G 1351- |
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Windscreen removal kit -V.A.G 1755- |
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Cartridge gun -V.A.G 1628- |
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Note
| The removal and installation sequence is described for the
rear left side window only. Removal and installation of the rear
right window are similar. |
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Cartridge heater -V.A.G 1939- |
| – |
Remove side trim panel
→ General body repairs, interior; Rep. gr.70. |
| Protect surrounding parts against damage. |
| – |
Using the awl -V.A.G 1474/2-, pull cutting cord
-1- through the adhesive sealant at
the place shown in the illustration. |
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Press seal aside so that it is not damaged. |
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Insert cutting cord -3- behind
seal in window flange with aid of tube -1-. |
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Secure one end of cord -3- to
pull handle -V.A.G 1351/1--2- to
counterhold. |
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Pull other end of cord -2-
through adhesive sealant as well. |
| – |
Secure other end of cord to reel device -V.A.G 1654 A--3-. |
| – |
Turn reel device -V.A.G 1654 A--3-
accordingly and cut window free. |
| – |
Press cutting cord against window glass with plastic wedge
during cutting process, in order to have clearance at window
flange. |
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Instead of reel device -V.A.G 1654--3-,
reel device -V.A.G 1654 A--3- can
be used. |
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One suction cup can be removed from the reel device -V.A.G
1654--3- as shown in illustration.
This ensures that the reel device -V.A.G 1654 A--3-
roller can be guided closer to the window flange. |
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Preparing old undamaged window for glazing
→ Chapter. |
| – |
Preparing new window for glazing
→ Chapter. |
| – |
Preparing body flange for glazing
→ Chapter. |
| – |
Installation instructions
→ Chapter |
| – |
Minimum curing period
→ Chapter |
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| Removing broken rear side window |
| Removal of a broken rear side window is performed in the
same manner as the removal of a broken rear window
→ Chapter. |
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WARNING
Always wear safety goggles and leather gloves.
Note
To cut out the front side window, use the wire reel -VAS 6452/1-. ...
Other materials:
Tyre lettering
Fig. 204 International tyre lettering
First read and observe the introductory information
and safety warnings
Tyre lettering (example)
Meaning
Brand name, logo
Manufacturer
Product name
Individual tyre lettering from manufacture ...
Test prerequisites
Check wheel suspension, wheel bearing assembly and steering
for excessive play and damage.
Tread depth difference of no more than 2 mm on one axle.
Tyres inflated to correct pressures.
...
Run-flat tyres, repair work
WARNING
Tyres with run-flat properties must be replaced
after they have been run deflated.
Adhere to the special assembly instructions
→ Chapter.
...
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Removing and installing front side window
Door windows