VW Golf manuals

Volkswagen Golf Service & Repair Manual: Renewing rear bonded rubber bush for lower suspension link

Renewing rear bonded rubber bush for lower suspension link

Special tools and workshop equipment required
Tube for wheel bearing -3345-
Assembly tool -3348-
Thrust plate -VW 401-
Press tool -VW 411-
Press tool -VW 412-
Removing and installing tool -VW 459-

 
–  Remove lower suspension link.
Vehicles with manual gearbox or dual clutch gearbox 0CW → Chapter
Vehicles with dual clutch gearbox 0D9 → Chapter
   
Pressing out bonded rubber bush
–  Press out bonded rubber bush as illustrated.
1 -  Press tool -VW 411-
2 -  Assembly tool -3348-
3 -  Suspension link
4 -  Tube for wheel bearing -3345-
5 -  Thrust plate -VW 401-
 

Renewing rear bonded rubber bush for lower suspension link

Installation position of bonded rubber bush
The embossed arrow points between the two markings -arrows A- in the transverse link.
The cam -arrow B- must always point to outside of vehicle. Open kidney faces to centre of vehicle.
 

Renewing rear bonded rubber bush for lower suspension link

Pressing in bonded rubber bush
–  Press in bonded rubber bush as illustrated.
1 -  Press tool -VW 412-
2 -  Sleeve -VW 459/2-, inner shoulder of sleeve -arrow- faces downwards
3 -  Suspension link
4 -  Tube for wheel bearing -3345-
5 -  Thrust plate -VW 401-
  Note
Press in bonded rubber bush until wheel bearing tube -3345- makes contact with transverse link.
 

Renewing rear bonded rubber bush for lower suspension link

Greasing bonded rubber bush:
The kidney-shaped area -1- of the bonded rubber bush must be greased.
–  Grease must be applied to the kidney-shaped area -1- from above.
–  Use grease -G 052 150 A2-
 

Renewing rear bonded rubber bush for lower suspension link

–  The quantity of grease required for both sides is, as shown, about 1 cm -dimension a-.
Half of the quantity of grease (about 0.5 cm) must be applied to each kidney-shaped area.
–  The grease must be applied to the top using a commercially available brush.
–  No grease may be applied to the area contacting the suspension link.
–  Install lower suspension link → Chapter.
Vehicles with manual gearbox or dual clutch gearbox 0CW → Anchor
Vehicles with dual clutch gearbox 0D9 → Anchor
 

Renewing rear bonded rubber bush for lower suspension link

Renewing front bonded rubber bush for lower suspension link
Special tools and workshop equipment required Assembly tool -T10219- Thrust plate -VW 402- Press tool -VW 411-   ...

Wheel bearing assembly
...

Other materials:

Safety precautions when working on the cooling system
Risk of scalding by hot coolant When the engine is warm, the cooling system is under pressure. Danger of scalding due to steam and hot coolant. –  Always wear safety gloves. –  Always wear safety goggles. –  ...

Assembly overview - assembly mountings
1 -  Bolt Renew Tightening sequence → Fig. 2 -  Engine support Specified torque and tightening sequence → Fig. 3 -  Engine mounting ...

Removing and installing bracket for roof grab handle
  Note Removal and installation is described for the left front bracket for roof grab handle. Follow same instructions for the remaining brackets for roof grab handle as appropriate. Special tools and workshop equipment requ ...

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