Volkswagen Golf Service & Repair Manual: Removing and installing vibration damper

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Enginecrankshaft group, pistons / Cylinder block (pulley end) / Removing and installing vibration damper

Special tools and workshop equipment required

Counterhold -T10475-

Removing

–	Remove noise insulation → General body repairs, exterior; Rep. gr.66.

–	Remove poly V-belt → Chapter.

Removing and installing vibration damper

–	Loosen bolt -arrow- for vibration damper using counterhold -T10475-.

–	Unscrew bolt and remove vibration damper.

Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.

Installing

Note

Renew bolts that are tightened with specified tightening angle.

All contact surfaces between bolt, vibration damper and crankshaft pulley must be free of oil and grease.

Removing and installing vibration damper

–	Fit vibration damper, oil threads of bolt for vibration damper and screw it in as far as stop by hand.

–	Tighten bolt -arrow- for vibration damper using counterhold -T10475-.

Further installation steps are carried out in the reverse order; note the following:

–	Install poly V-belt → Chapter.

Specified torques

→ Chapter „Assembly overview - poly V-belt drive“

Removing and installing vibration damper

Removing and installing tensioner for poly V-belt, vehicles with air conditioner compressor

Removing – Remove poly V-belt from tensioner → Chapter „Removing and installing poly V-belt, vehicles with air condi ...

Removing and installing engine support

Removing – Disconnect battery → Electrical system; Rep. gr.27. – Remove battery tr ...

Other materials:

Assembly overview - bumper cover
Note Minor differences may be encountered in respect of bumper cover, depending on vehicle model. 1 - Bumper cover Material PP/EPDM Removing and installing → Chapter. 2 - Bolt Left and ri ...

Run-flat tyres, repair work
WARNING Tyres with run-flat properties must be replaced after they have been run deflated. Adhere to the special assembly instructions → Chapter. ...

Assembly overview - dash panel insert
1 - Electrical connector For dash panel insert 2 - Dash panel insert -KX2- With control unit in dash panel insert -J285-. Dash panel insert must be renewed if warning lamp LED or illumination ...