Volkswagen Golf Service & Repair Manual: Removing and installing engine support
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Disconnect battery
→ Electrical system; Rep. gr.27. |
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Remove battery tray
→ Electrical system; Rep. gr.27. |
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Drain coolant
→ Chapter. |
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Release hose clips -1- and
-2-, and remove air pipe. |
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Remove air filter housing
→ Chapter. |
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Remove tensioner for poly V-belt
→ Chapter „Removing and installing tensioner for poly V-belt“. |
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Release hoses from retainer -3-
and lay them to one side. |
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Release clips -arrows- and
detach upper toothed belt guard -1-. |
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Loosen hose clamp -2- and pull
off coolant hose. |
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Unscrew bolts -1- and remove
bracket -2- for catalytic
converter. |
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Pull off connector -1-. |
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Move clear hose -2- from
activated charcoal filter. |
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Using a screwdriver, release fasteners
-arrow- and move coolant expansion tank to one side. |
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Open retaining clips on pipes for air conditioning system. |
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Loosen bolt -1- but do not
remove. |
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Swivel alternator -3- in
-direction of arrow- towards front. |
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Unscrew bolts -arrows- from
bracket for front exhaust pipe. |
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Remove pendulum support
→ Chapter. |
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Supporting engine in installation position
→ Chapter „Supporting engine in installation position“ |
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Tighten spindles slightly to take up weight of
engine/gearbox assembly; do not lift. |
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Removing engine mounting
→ Chapter. |
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Unscrew bolts -1, 2, 3-. |
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Push engine/gearbox assembly slightly towards left and
detach engine support. |
| Installation is carried out in the reverse order; note the
following: |
| – |
Checking adjustment of assembly mountings
→ Chapter. |
| → Chapter „Assembly overview - assembly mountings“ |
| → Chapter „Assembly overview - poly V-belt drive“ |
| → Chapter „Assembly overview - toothed belt cover“ |
| → Chapter „Assembly overview - coolant pipes“ |
| → Chapter „Assembly overview - charge air system“ |
| → Chapter „Assembly overview - air filter housing“ |
| → Chapter „Assembly overview - emission control“ |
| → Electrical system; Rep. gr.27 |
| → Electrical system; Rep. gr.27 |
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Special tools and workshop equipment
required
Counterhold -T10475-
Removing
...
Special tools and workshop equipment
required
Assembly tool -T10485-
...
Other materials:
Assembly overview - impact bar
Volkswagen R GmbH, optional equipment, “R Line” and “R”
1 -
Impact bar
Different versions, allocation
→ Electronic Parts Catalogue “ETKA”
Removing and installing
→& ...
2-pack HS mixture surfacer
Designation:
2-pack HS mixture surfacer -LGF 810 150 A4-, white
2-pack HS mixture surfacer -LGF 810 151 A4-, black
2-pack HS mixture surfacer -LGF 810 152 A4-, red
...
Assembly overview - plenum chamber cover
1 -
Plenum chamber cover
q
Right side
q
Removing and installing
→ Chapter
2 -
Plenum chamber cover
Left side
Removing and installing
→ Chapter
3&nbs ...
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