Volkswagen Golf Service & Repair Manual: Removing and installing upper part of sump
| Special tools and workshop equipment
required |
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| Allen key, long reach -T10058- |
| Hand drill with plastic brush |
| Sealant
→ Electronic Parts Catalogue |
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| – |
Remove air conditioner compressor from bracket
→ Heating, air conditioning; Rep. gr.87. |
| – |
Remove sump (bottom section)
→ Chapter. |
| – |
Remove oil pump
→ Chapter. |
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| – |
Unscrew securing bolts -arrows-
for gearbox to upper section of sump -1-. |
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| – |
Loosen and unscrew bolts in the sequence
-19 … 1-. |
| – |
Carefully detach upper part of sump from adhesive bond. |
 Note
| Renew bolts that are tightened with specified tightening
angle. |
| Renew gaskets, oil seals and self-locking nuts. |
| Danger of soiling lubrication system. |
| Cover open parts of engine. |
| – |
Remove sealant residues from cylinder block with a flat
scraper. |
Risk of eye injury caused by sealant residue.Wear eye protection. |
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| – |
Remove sealant residue from upper part of sump, e.g. with
rotating plastic brush. |
| – |
Check oil galleries in upper part of sump and cylinder block
for soiling. |
| – |
Remove any oil and grease from sealing surfaces. |
Note
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| Observe expiry date of sealing compound. |
| – |
Cut off nozzle on tube at front marking (diameter of nozzle
approx. 2 mm). |
| Danger of blocking lubrication system with excess sealant. |
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| Do not apply sealant bead thicker than specified. |
| – |
Apply bead of sealant -arrow-
onto clean sealing surfaces of upper part of oil sump as shown
in illustration. |
| Thickness of sealant bead: 2…3 mm. |
Note
| Upper part of oil sump must be installed within 5 minutes
after sealant has been applied. |
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| – |
Check that dowel pin -2- is
securely seated in cylinder block. |
| – |
Attach baffle plate -1- to
cylinder block. |
| – |
Position upper part of oil sump and tighten bolts
→ Fig.. |
| Further installation steps are carried out in the reverse
order; note the following: |
| – |
Install oil pump
→ Chapter |
| – |
Install air conditioner compressor
→ Heating, air conditioning; Rep. gr.87. |
| – |
Replenish engine oil and check oil level
→ Booklet. |
| → Chapter „Assembly overview - sump and oil pump“ |
| Securing gearbox to engine
→ Rep. gr.34 |
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Engine oil
| Oil capacities, oil specifications, viscosity grades
→ Maintenance tables. |
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Removing
–
Remove sump (bottom section)
→ Chapter.
– ...
Other materials:
Assembly overview - bumper cover
Note
Minor differences may be encountered in respect of bumper cover,
depending on vehicle model.
1 -
Bumper cover
Material PP/EPDM
Removing and installing
→ Chapter
2 -
Guide bracket
Lef ...
Removing and installing window regulator
Special tools and workshop equipment
required
Note
Removal and installation are described only for the left
window regulator. Removal and installa ...
Fuses in the vehicle
Fig. 228 Fuse box cover in the dash panel:
A: left-hand drive vehicle, to the left-hand side of the steering wheel B: right-hand
drive vehicle, on the driver side
Fig. 229 In the engine compartment: cover
① of fuse box with plastic pliers ②
First read and observe the introductory infor ...
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Removing and installing oil pump