VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing toothed belt pulley for coolant pump, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Engine cooling / Coolant pump, regulation of cooling system / Removing and installing toothed belt pulley for coolant pump, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

Special tools and workshop equipment required
   
Counterhold -T10172- with adapter -T10172/2-
Removing
–  Remove coolant pump → Chapter.
 

Removing and installing toothed belt pulley for coolant pump, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

–  Loosen bolt -1- using counterhold -T10172- with adapters -T10172/2-.
–  Unscrew bolt and remove toothed belt pulley -2-.
Installing
Installation is carried out in the reverse order; note the following:
 

Removing and installing toothed belt pulley for coolant pump, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

–  Fit toothed belt pulley:
The grooves -1- and -2- in the camshaft are arranged symmetrically.
The cut-outs -arrows- in toothed belt pulley are also arranged asymmetrically.
–  Fit toothed belt pulley onto camshaft so that the asymmetrical grooves of the camshaft are fully centred within the cut-outs of the toothed belt pulley.
–  Install coolant pump → Chapter.
Specified torques
→ Chapter „Assembly overview - coolant pump, thermostat“
 

Removing and installing toothed belt pulley for coolant pump, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

Removing and installing coolant pump
Special tools and workshop equipment required Refractometer -T10007 A- Drip tray for workshop hoist -VAS 6208- Hose clip pliers -VA ...

Removing and installing thermostat for large cooling circuit
Special tools and workshop equipment required     Hose clip pliers -VAS 6362-   ...

Other materials:

Safety precautions when working on vehicles with Start/Stop system
  WARNING All bolts and nuts must be fully tightened according to specifications before the vehicle is driven on public roads.   WARNING ...

Removing and installing remote control receiver for auxiliary coolant heater -R149-, Golf and Golf GTE
  Note If the remote control receiver for auxiliary coolant heater -R149- is renewed, the remote control receiver for auxiliary coolant heater -R149- needs to be adapted to the auxiliary and supplementary heater using the vehicle diagnostic tester ...

Checking child seat anchors after an accident
Points to check Child seat anchors must be checked for damage and deformation after an accident.   Child seat anchors welded to the body or the seats/backrests or bolted in place may not be repaired or straightened. ...

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