Volkswagen Golf Service & Repair Manual: Removing and installing toothed belt pulley for coolant pump, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Engine cooling / Coolant pump, regulation of cooling system / Removing and installing toothed belt pulley for coolant pump, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

Special tools and workshop equipment required

Counterhold -T10172- with adapter -T10172/2-

Removing

–	Remove coolant pump → Chapter.

Removing and installing toothed belt pulley for coolant pump, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

–	Loosen bolt -1- using counterhold -T10172- with adapters -T10172/2-.

–	Unscrew bolt and remove toothed belt pulley -2-.

Installing

Installation is carried out in the reverse order; note the following:

Removing and installing toothed belt pulley for coolant pump, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

–	Fit toothed belt pulley:

The grooves -1- and -2- in the camshaft are arranged symmetrically.

The cut-outs -arrows- in toothed belt pulley are also arranged asymmetrically.

–	Fit toothed belt pulley onto camshaft so that the asymmetrical grooves of the camshaft are fully centred within the cut-outs of the toothed belt pulley.

–	Install coolant pump → Chapter.

Specified torques

→ Chapter „Assembly overview - coolant pump, thermostat“

Removing and installing toothed belt pulley for coolant pump, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

Removing and installing coolant pump

Special tools and workshop equipment required Refractometer -T10007 A- Drip tray for workshop hoist -VAS 6208- Hose clip pliers -VA ...

Removing and installing thermostat for large cooling circuit

Special tools and workshop equipment required Hose clip pliers -VAS 6362- ...

Other materials:

Assembly overview - side padding
1 - Side padding Allocation → Electronic Parts Catalogue Removing and installing → Chapter 2 - Mounting grommet Clipped into side padding bracket. Renew if damaged 3 - Side pa ...

Removing and installing belt height adjuster, 2-door model
Removing – Press belt height adjuster button and move slider of belt height adjuster to lowest position. – Detach upper B-pillar trim → Chapter. – ...

Air conditioner compressor without magnetic clutch, with elastic drive coupling
The air conditioner compressor is driven directly by the power steering vane pump. There is an overload protection on the drive shaft of the air conditioner compressor, which shears in the event of the air conditioner compressor seizing, ...