VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing toothed belt pulley for coolant pump, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Engine cooling / Coolant pump, regulation of cooling system / Removing and installing toothed belt pulley for coolant pump, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

Special tools and workshop equipment required
   
Counterhold -T10172- with adapter -T10172/2-
Removing
–  Remove coolant pump → Chapter.
 

Removing and installing toothed belt pulley for coolant pump, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

–  Loosen bolt -1- using counterhold -T10172- with adapters -T10172/2-.
–  Unscrew bolt and remove toothed belt pulley -2-.
Installing
Installation is carried out in the reverse order; note the following:
 

Removing and installing toothed belt pulley for coolant pump, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

–  Fit toothed belt pulley:
The grooves -1- and -2- in the camshaft are arranged symmetrically.
The cut-outs -arrows- in toothed belt pulley are also arranged asymmetrically.
–  Fit toothed belt pulley onto camshaft so that the asymmetrical grooves of the camshaft are fully centred within the cut-outs of the toothed belt pulley.
–  Install coolant pump → Chapter.
Specified torques
→ Chapter „Assembly overview - coolant pump, thermostat“
 

Removing and installing toothed belt pulley for coolant pump, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

Removing and installing coolant pump
Special tools and workshop equipment required Refractometer -T10007 A- Drip tray for workshop hoist -VAS 6208- Hose clip pliers -VA ...

Removing and installing thermostat for large cooling circuit
Special tools and workshop equipment required     Hose clip pliers -VAS 6362-   ...

Other materials:

Assembly overview - dash panel insert
1 -  Electrical connector For dash panel insert 2 -  Dash panel insert -KX2- With control unit in dash panel insert -J285-. Dash panel insert must be renewed if warning lamp LED or illumination ...

Fault in the function of the automatic gearbox
First read and observe the introductory information and safety warnings Emergency programme There is a fault in the system if all the displays on the instrument cluster for the selector lever positions have a light background. The automatic gearbox is running in an emergency programme. The ...

Changing a blown fuse
Fig. 232 Blown fuse: A: flat blade fuse, B: JCASE® fuse Fig. 233 Remove or insert fuse with plastic pliers: A. flat blade fuse, B. JCASE® fuse First read and observe the introductory information and safety warningsPreparation Switch off the ignition, the lights and all electrical co ...

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