VW Golf manuals

Volkswagen Golf Service & Repair Manual: Dismantling and assembling auxiliary heater

Special tools and workshop equipment required
   
Torque wrench -V.A.G 1410- (4…20 Nm)
 

Dismantling and assembling auxiliary heater

Hose clamps, up to 25 mm -3094-
 

Dismantling and assembling auxiliary heater

Pliers for spring-type clips -VAS 5024A-
 

Dismantling and assembling auxiliary heater

Drip tray for workshop hoist -VAS 6208-
–  Remove auxiliary heater → Chapter.
–  Remove covers → Chapter.
–  Remove bracket for circulation pump -V55- and air intake silencer → Chapter.
 

Dismantling and assembling auxiliary heater

–  Release catch and unplug connector -1-.
–  Release wire from clamp -2-.
–  Unscrew bolts -arrows- and remove heat exchanger from blower housing by pulling it in axial direction of threaded connection.
–  Clean inside and outside of heat exchanger.
Dismantling and assembling burner unit → Chapter
Assembling
–  Install in reverse order.
Specified torque
→ Chapter „Assembly overview - auxiliary heater attachments“
 

Dismantling and assembling auxiliary heater

Removing and installing auxiliary heater
Special tools and workshop equipment required     Torque wrench -V.A.G 1410- (4…20 Nm) ...

Removing and installing air intake silencer
Removing –  Switch off electrical consumers. –  Switch off auxiliary and supplementary heater and switch o ...

Other materials:

Removing and installing spring, multi-link suspension, right spring for front-wheel drive
Special tools and workshop equipment required     Spring compressor -V.A.G 1752/1-   Spring retainer -V.A.G 1752/3A- ...

Assembly overview - brake servo/brake master cylinder, RHD vehicles
Complete brake master cylinders and brake servos can be renewed independently of each other. 1 -  Mounting bracket with brake pedal Assembly overview → Chapter. Removing and installing brake pedal → ...

Assembly overview – repair kit for headlight housing, does not apply for LED headlights
1 -  Headlight 2 -  Inner retaining tab Removing and installing → Chapter 3 -  Bolt Qty. 1 Specified torque: 2 Nm 4 -  Rear retain ...

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