VW Golf manuals

Volkswagen Golf Service & Repair Manual: Dismantling and assembling auxiliary heater

Special tools and workshop equipment required
   
Torque wrench -V.A.G 1410- (4…20 Nm)
 

Dismantling and assembling auxiliary heater

Hose clamps, up to 25 mm -3094-
 

Dismantling and assembling auxiliary heater

Pliers for spring-type clips -VAS 5024A-
 

Dismantling and assembling auxiliary heater

Drip tray for workshop hoist -VAS 6208-
–  Remove auxiliary heater → Chapter.
–  Remove covers → Chapter.
–  Remove bracket for circulation pump -V55- and air intake silencer → Chapter.
 

Dismantling and assembling auxiliary heater

–  Release catch and unplug connector -1-.
–  Release wire from clamp -2-.
–  Unscrew bolts -arrows- and remove heat exchanger from blower housing by pulling it in axial direction of threaded connection.
–  Clean inside and outside of heat exchanger.
Dismantling and assembling burner unit → Chapter
Assembling
–  Install in reverse order.
Specified torque
→ Chapter „Assembly overview - auxiliary heater attachments“
 

Dismantling and assembling auxiliary heater

Removing and installing auxiliary heater
Special tools and workshop equipment required     Torque wrench -V.A.G 1410- (4…20 Nm) ...

Removing and installing air intake silencer
Removing –  Switch off electrical consumers. –  Switch off auxiliary and supplementary heater and switch o ...

Other materials:

Charging battery in maintenance mode with solar panel -VAS 6102A-
Solar panel VAS 6102A General description: Solar panel -VAS 6102A- supports onboard supply and prevents spontaneous battery discharging. Solar panel -VAS 6102A- achieves max. voltage of 14.3 V and ...

Renewing Lambda probe
  Note Do not repair Lambda probe wires, since this can result in malfunctions. If necessary, replace attachment parts, cable ties or marking rings to match the uniform probe to the defective probe as specified. ...

Assembly overview – heater unit
  Note There are different designs and makes of heater. The individual components of the various heaters are similar but not identical. The combined fitting of different makes of component is therefore not permissible → Elec ...

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