VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing oil spray jets

Special tools and workshop equipment required
Socket -T10545-
Removing
–  Remove noise insulation → General body repairs, exterior; Rep. gr.66.
–  Remove sump upper part → Chapter.
  Note
The crank web of the respective cylinder must be positioned so that the socket -T10545- can be inserted in the pressure relief valve as close to vertical as possible.
Furthermore, the corners of the socket -T10545- and of the pressure relief valve must engage well.
–  Turn crankshaft via vibration damper securing bolt in direction of engine rotation until the respective bolt is accessible.
   
–  Unscrew pressure relief valve -1- using socket -T10545-.
–  Remove oil spray jets -2-.
Installing
Risk of damage to oil spray jets caused by deformation.Do not bend oil spray jets.
 

Removing and installing oil spray jets

 
1 -  Pressure relief valve - 27 Nm
2 -  Oil spray jet
Installation position: align leading edge of oil spray jet arrow with machined surface of cylinder block.
–  Remove upper part of sump → Chapter.
–  Install noise insulation → General body repairs, exterior; Rep. gr.66.
 

Removing and installing oil spray jets

Removing and installing pistons
Special tools and workshop equipment required     Drift -VW 222 A- Piston ring ...

Checking pistons and cylinder bores
Checking piston –  Using a micrometre, measure approx. 10 mm from the lower edge, perpendicular to the piston pin axis. ...

Other materials:

Technical data
Allocation gearbox - engine Golf 2013 ►, Golf Estate 2014 ► Always take account of the gearbox code if spare parts are required for a repair.     ...

Removing and installing centre console trim in footwell
  Note Removal and installation is described for the centre console trim in footwell on driver side. Follow same instructions for the front passenger side as appropriate. Special tools and workshop equipment required ...

Exploded view - mechatronic unit
1 -  Bolt For securing mechatronic unit for dual clutch gearbox -J743- on gearbox housing. Qty 3, M8 x 35 Always renew after removing. Specified torque and tightening sequence → Fig. ...

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