VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing oil spray jets

Special tools and workshop equipment required
Socket -T10545-
Removing
–  Remove noise insulation → General body repairs, exterior; Rep. gr.66.
–  Remove sump upper part → Chapter.
  Note
The crank web of the respective cylinder must be positioned so that the socket -T10545- can be inserted in the pressure relief valve as close to vertical as possible.
Furthermore, the corners of the socket -T10545- and of the pressure relief valve must engage well.
–  Turn crankshaft via vibration damper securing bolt in direction of engine rotation until the respective bolt is accessible.
   
–  Unscrew pressure relief valve -1- using socket -T10545-.
–  Remove oil spray jets -2-.
Installing
Risk of damage to oil spray jets caused by deformation.Do not bend oil spray jets.
 

Removing and installing oil spray jets

 
1 -  Pressure relief valve - 27 Nm
2 -  Oil spray jet
Installation position: align leading edge of oil spray jet arrow with machined surface of cylinder block.
–  Remove upper part of sump → Chapter.
–  Install noise insulation → General body repairs, exterior; Rep. gr.66.
 

Removing and installing oil spray jets

Removing and installing pistons
Special tools and workshop equipment required     Drift -VW 222 A- Piston ring ...

Checking pistons and cylinder bores
Checking piston –  Using a micrometre, measure approx. 10 mm from the lower edge, perpendicular to the piston pin axis. ...

Other materials:

Repairing lock carrier. Right headlight mounting
  Note Line -3- indicates the position where the tab might break off. –  Remove front bumper cover → Chapter. –  Remove headlights → Electrical system; Rep. gr.94. –  ...

Tyre pressure monitor
System description – Tyre Pressure Monitoring System General notes: The tyre pressure monitor display system is part of the software in the ABS control unit -J104-. The system is used to detect slow tyre pressure loss from a wheel. Event me ...

Headlight washer system
–  To loosen the connection, push the lock ring -1--arrow- and pull off the hose connection. –  To secure the connection, push and hold the lock ring -arrow- and push on the hose connection. Check that the s ...

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