VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing oil spray jets

Special tools and workshop equipment required
Socket -T10545-
Removing
–  Remove noise insulation → General body repairs, exterior; Rep. gr.66.
–  Remove sump upper part → Chapter.
  Note
The crank web of the respective cylinder must be positioned so that the socket -T10545- can be inserted in the pressure relief valve as close to vertical as possible.
Furthermore, the corners of the socket -T10545- and of the pressure relief valve must engage well.
–  Turn crankshaft via vibration damper securing bolt in direction of engine rotation until the respective bolt is accessible.
   
–  Unscrew pressure relief valve -1- using socket -T10545-.
–  Remove oil spray jets -2-.
Installing
Risk of damage to oil spray jets caused by deformation.Do not bend oil spray jets.
 

Removing and installing oil spray jets

 
1 -  Pressure relief valve - 27 Nm
2 -  Oil spray jet
Installation position: align leading edge of oil spray jet arrow with machined surface of cylinder block.
–  Remove upper part of sump → Chapter.
–  Install noise insulation → General body repairs, exterior; Rep. gr.66.
 

Removing and installing oil spray jets

Removing and installing pistons
Special tools and workshop equipment required     Drift -VW 222 A- Piston ring ...

Checking pistons and cylinder bores
Checking piston –  Using a micrometre, measure approx. 10 mm from the lower edge, perpendicular to the piston pin axis. ...

Other materials:

Display and indicator lamps
Fig. 176 In the instrument cluster display: lane departure warning system displays. First read and observe the introductory information and safety warnings Displays Display fields  : Lane marking detected. System not regulating. Lane marking detected. System is regulating. ...

Assembly overview - brake caliper (PC57 brakes)
When carrying out repairs, install all parts supplied in repair kit. Use only methylated spirits for cleaning the brake. Apply thin coat of assembly paste G 052 150 A2 to brake cylinder, piston and sealing ring. 1 -& ...

Bleeding hydraulic system following standard procedure
  Note Bleeding the hydraulic system using brake filling and bleeding equipment -VAS 5234- is described. A pre-pressure of 2 bar is required for bleeding the ABS hydraulic unit -N55-. Specia ...

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