VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing lower part of sump

Special tools and workshop equipment required
Flat scraper
Commercially available scraper
Sealant remover
Hand drill with plastic brush attachment
Eye protection
Sealant → Electronic Parts Catalogue
Removing
–  Remove noise insulation → General body repairs, exterior; Rep. gr.66.
–  Drain off engine oil.
   
–  Disconnect electrical connector -1- on oil level and oil temperature sender -G266-.
 

Removing and installing lower part of sump

–  Loosen and unscrew bolts in the sequence -19 … 1-.
 

Removing and installing lower part of sump

–  Fit a suitable screwdriver at the position marked with an -arrow- and carefully lever lower part of sump.
–  Carefully detach lower part of sump from adhesive bond using a commercially available scraper.
Installing
  Note
Danger of soiling lubrication system.
Cover open parts of engine.
–  Spray sealing surface with sealant remover and leave to act.
–  Remove sealant residues from sump upper part with a flat scraper.
Risk of eye injury caused by sealant residue.Wear eye protection.
 

Removing and installing lower part of sump

–  Remove residual sealant from bottom part of sump using, e.g., a rotating plastic brush.
–  Remove any oil and grease from sealing surfaces.
  Note
 

Removing and installing lower part of sump

Observe expiry date of sealing compound.
–  Cut off nozzle on tube at front marking (diameter of nozzle approx. 2 mm).
Danger of blocking lubrication system with excess sealant.
 

Removing and installing lower part of sump

Do not apply sealant bead thicker than specified.
–  Apply bead of sealant -arrow- onto clean sealing surfaces of lower part of oil sump as shown in illustration.
Thickness of sealant bead: 2…3 mm.
  Note
Take particular care when applying sealant bead in area of rear sealing flange.
Lower part of oil sump must be installed within 5 minutes after sealant has been applied.
–  Position lower part of oil sump and tighten bolts → Fig..
  Note
Allow sealant to cure for approx. 30 minutes after installing lower part of sump. Only then fill with engine oil.
–  Replenish engine oil and check oil level → Booklet.
Specified torques
→ Fig. „“Lower part of sump - specified torque and tightening sequence”“
 

Removing and installing lower part of sump

Removing and installing oil level and oil temperature sender -G266-
Removing –  Drain off engine oil.     –  Disconnect electrical connect ...

Removing and installing oil pump
Removing –  Remove sump (bottom section) → Chapter.     –  ...

Other materials:

Assembly overview - steering wheel
1 -  Steering column Removing and installing → Chapter The centre punch marks -arrows- on the steering wheel and the steering column must align when reinstalling. Some steering columns leave the factory with no centre ...

Draining air conditioner service station
  Note If it becomes necessary to drain the air conditioner service station (e.g. because contaminated refrigerant was extracted), all filters and dryers are to be renewed as a rule. Do not take the filters and dryers out of their airtight p ...

Removing gearbox
Removing gearbox, Golf 2013 ►, Golf Estate 2014 ►, Golf SV 2015 ►, vehicles with petrol engine Brief description The gearbox is removed downwards separately. »From above« ...

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