VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing lower part of sump

Special tools and workshop equipment required
Flat scraper
Commercially available scraper
Sealant remover
Hand drill with plastic brush attachment
Eye protection
Sealant → Electronic Parts Catalogue
Removing
–  Remove noise insulation → General body repairs, exterior; Rep. gr.66.
–  Drain off engine oil.
   
–  Disconnect electrical connector -1- on oil level and oil temperature sender -G266-.
 

Removing and installing lower part of sump

–  Loosen and unscrew bolts in the sequence -19 … 1-.
 

Removing and installing lower part of sump

–  Fit a suitable screwdriver at the position marked with an -arrow- and carefully lever lower part of sump.
–  Carefully detach lower part of sump from adhesive bond using a commercially available scraper.
Installing
  Note
Danger of soiling lubrication system.
Cover open parts of engine.
–  Spray sealing surface with sealant remover and leave to act.
–  Remove sealant residues from sump upper part with a flat scraper.
Risk of eye injury caused by sealant residue.Wear eye protection.
 

Removing and installing lower part of sump

–  Remove residual sealant from bottom part of sump using, e.g., a rotating plastic brush.
–  Remove any oil and grease from sealing surfaces.
  Note
 

Removing and installing lower part of sump

Observe expiry date of sealing compound.
–  Cut off nozzle on tube at front marking (diameter of nozzle approx. 2 mm).
Danger of blocking lubrication system with excess sealant.
 

Removing and installing lower part of sump

Do not apply sealant bead thicker than specified.
–  Apply bead of sealant -arrow- onto clean sealing surfaces of lower part of oil sump as shown in illustration.
Thickness of sealant bead: 2…3 mm.
  Note
Take particular care when applying sealant bead in area of rear sealing flange.
Lower part of oil sump must be installed within 5 minutes after sealant has been applied.
–  Position lower part of oil sump and tighten bolts → Fig..
  Note
Allow sealant to cure for approx. 30 minutes after installing lower part of sump. Only then fill with engine oil.
–  Replenish engine oil and check oil level → Booklet.
Specified torques
→ Fig. „“Lower part of sump - specified torque and tightening sequence”“
 

Removing and installing lower part of sump

Removing and installing oil level and oil temperature sender -G266-
Removing –  Drain off engine oil.     –  Disconnect electrical connect ...

Removing and installing oil pump
Removing –  Remove sump (bottom section) → Chapter.     –  ...

Other materials:

Removing and installing rear axle, multi-link suspension, front-wheel drive, Golf GTE
Special tools and workshop equipment required Torque wrench -V.A.G 1332- Engine and gearbox jack -V.A.G 1383 A- Tensioning strap -T10038- Locating pins -T10096-   Removing subframe with ...

Cleaning windows and exterior mirrors
First read and observe the introductory information and safety warnings Cleaning windows and exterior mirrors Moisten the windows and exterior mirrors with commercially available, alcohol-based glass cleaner. Dry the glass surfaces with a clean chamois leather or a lint-free cloth. Chamois ...

Nuts and bolts
Loosen and tighten bolts and securing nuts for covers and housings diagonally. Avoid canting particularly sensitive parts such as comtrol motor with control unit. Loosen and tighten them diagonally in stages. ...

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