VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing high-pressure pipe

Special tools and workshop equipment required
   
Torque wrench -V.A.G 1331-
 

Removing and installing high-pressure pipe

Insert -T10395/3- from tool set -T10395 A-
Removing
–  Remove throttle valve module -GX3- → Chapter.
The fuel system is under high pressure.Risk of injury due to fuel which may spurt out.Release high pressure.
→ Chapter
Risk of functional impairment due to soiling → Chapter.
  Note
 

Removing and installing high-pressure pipe

Place a cloth underneath to catch escaping fuel.
–  Unscrew union nuts -arrows- and detach high-pressure pipe.
Installing
Installation is carried out in the reverse order; note the following:
–  Lubricate thread of union nuts with clean engine oil.
–  Hand-tighten union nuts for high-pressure pipe (make sure that pipe is not under tension).
  Note
Use an open-end wrench to counterhold at the hexagon on the high-pressure pump when tightening to the final specified torque.
–  Tighten union nuts using torque wrench -V.A.G 1331- and insert -T10395/3-.
–  Install throttle valve module -GX3- → Chapter.
Specified torques
→ Chapter „Assembly overview - high-pressure pump“
 

Removing and installing high-pressure pipe

Removing and installing high-pressure pump
Removing Engine cold The fuel system is under high pressure.Risk of injury due to fuel which may spurt out.Release high pressure. ...

Lambda probe
...

Other materials:

Crankshaft dimensions
Risk of damage to bearing pedestals when the crankshaft is removed.If the bolts of the crankshaft bearing cap are loosened, the bearing pedestals of the cylinder block will be deformed, and damage to the bearings will result.Never remove the crankshaft. Measuring the ...

1-pack clear coat
Designation: 1-pack clear coat -LLS MAX 010- Issued 10.2008 Product description The 1-pack clear coat -LLS MAX 010- is a one-pack product. The raw material basis is acrylic r ...

Connecting brake pedal to brake servo
–  Hold ball head of push rod in front of mounting and push brake pedal in direction of brake servo, so that the ball head clicks into place. –  Check engagement by pulling briefly on brake pedal. ...

© 2016-2021 Copyright www.vwgolf.org