VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing fresh air intake, LHD vehicles

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Air duct / Removing and installing fresh air intake, LHD vehicles

Removing
–  Remove plenum chamber cover → General body repairs, exterior; Rep. gr.50.
–  Remove cover for fresh air intake → Chapter.
–  Remove air quality sensor -G238- (only on vehicles with Climatronic) → Chapter.
   
–  Remove nuts -arrows-.
–  Take the fresh air intake -1- out of the plenum chamber.
Installing
Install in reverse order.
Assembly sequence:
–  Align air intake grille on metal collar.
–  Hold air intake grille and screw on outer nut until it reaches half of welded stud.
–  Screw on nut on opposite side.
–  Tighten outer nut.
–  Tighten centre nut.
  Note
The seal -2- must be properly seated on air intake grille.
Water may ingress into the fresh air intake if the fresh air intake grille is damaged or not properly fitted. This may result in complaints about odours from the heater and air conditioning system and/or about moisture in the vehicle.
Specified torques:
 

Removing and installing fresh air intake, LHD vehicles

Component Specified torque
Nut 3 Nm
 
Assembly overview - air duct and air distribution in passenger compartment
  Note The illustration shows a left-hand drive vehicle.     1 -  Air duct for defroster vent ...

Removing and installing fresh air intake, RHD vehicles
Removing –  Remove plenum chamber cover → General body repairs, exterior; Rep. gr.50. –  ...

Other materials:

Removing and installing turn signal switch -E2-, Kostal
  Note The turn signal switch -E2-, cruise control system switch -E45- and intermittent wiper switch -E22- are combined to form the steering column combination switch -E595-. These switches cannot be separated. ...

Balancing wheel, conditions
Before you start balancing the wheels, the following requirements must be met. Tyre pressure must be OK. Tread must not be worn on one side. Tread depth should be at least 4 mm. T ...

Correct sitting position
Fig. 41 There must be a distance of at least 25 cm between the driver and the steering wheel The distance to the dash panel must be at least 10 cm in the knee area Fig. 42 Correct seat belt routing and head restraint adjustment First read and observe the introductory information and safe ...

© 2016-2019 Copyright www.vwgolf.org