VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing fresh air intake, LHD vehicles

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Air duct / Removing and installing fresh air intake, LHD vehicles

Removing
–  Remove plenum chamber cover → General body repairs, exterior; Rep. gr.50.
–  Remove cover for fresh air intake → Chapter.
–  Remove air quality sensor -G238- (only on vehicles with Climatronic) → Chapter.
   
–  Remove nuts -arrows-.
–  Take the fresh air intake -1- out of the plenum chamber.
Installing
Install in reverse order.
Assembly sequence:
–  Align air intake grille on metal collar.
–  Hold air intake grille and screw on outer nut until it reaches half of welded stud.
–  Screw on nut on opposite side.
–  Tighten outer nut.
–  Tighten centre nut.
  Note
The seal -2- must be properly seated on air intake grille.
Water may ingress into the fresh air intake if the fresh air intake grille is damaged or not properly fitted. This may result in complaints about odours from the heater and air conditioning system and/or about moisture in the vehicle.
Specified torques:
 

Removing and installing fresh air intake, LHD vehicles

Component Specified torque
Nut 3 Nm
 
Assembly overview - air duct and air distribution in passenger compartment
  Note The illustration shows a left-hand drive vehicle.     1 -  Air duct for defroster vent ...

Removing and installing fresh air intake, RHD vehicles
Removing –  Remove plenum chamber cover → General body repairs, exterior; Rep. gr.50. –  ...

Other materials:

Removing and installing rear parking aid warning buzzer -H15-
Removing –  Remove C-pillar trim → General body repairs, interior; Rep. gr.70.     –  Lever out spreader clips -1- and -3-. ...

Overview of fitting locations - electrical and electronic components, electrically adjustable seat
1 -  Seat rake adjustment Driver seat rake adjustment motor -V243 Front passenger seat rake adjustment motor -V244- Assembly overview → Anchor Removing and installing → Chapter 2 -  Seat longitudinal adjuster ...

Renewing bracket for onboard supply control unit -J519-, LHD vehicles
Removing –  Remove bracket for onboard supply control unit -J519- → Chapter. –  Remove onboard supply control unit -J519- → Chapter. –  ...

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