VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing fresh air intake, LHD vehicles

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Air duct / Removing and installing fresh air intake, LHD vehicles

Removing
–  Remove plenum chamber cover → General body repairs, exterior; Rep. gr.50.
–  Remove cover for fresh air intake → Chapter.
–  Remove air quality sensor -G238- (only on vehicles with Climatronic) → Chapter.
   
–  Remove nuts -arrows-.
–  Take the fresh air intake -1- out of the plenum chamber.
Installing
Install in reverse order.
Assembly sequence:
–  Align air intake grille on metal collar.
–  Hold air intake grille and screw on outer nut until it reaches half of welded stud.
–  Screw on nut on opposite side.
–  Tighten outer nut.
–  Tighten centre nut.
  Note
The seal -2- must be properly seated on air intake grille.
Water may ingress into the fresh air intake if the fresh air intake grille is damaged or not properly fitted. This may result in complaints about odours from the heater and air conditioning system and/or about moisture in the vehicle.
Specified torques:
 

Removing and installing fresh air intake, LHD vehicles

Component Specified torque
Nut 3 Nm
 
Assembly overview - air duct and air distribution in passenger compartment
  Note The illustration shows a left-hand drive vehicle.     1 -  Air duct for defroster vent ...

Removing and installing fresh air intake, RHD vehicles
Removing –  Remove plenum chamber cover → General body repairs, exterior; Rep. gr.50. –  ...

Other materials:

Removing and installing inner door handle
The inner door handle is clipped into trim panel.   Note   Removal and installation are described for the trim panel on driver side. Follow same instructions for the front passenger side as appropriate. ...

Removing and installing door inner seal
During production, a sealant is applied to the door inner seals, which are then placed on the door flange and rolled on.   Note   When removing the seal, the sealant is distributed across the inside of the seal. The sid ...

Fitting the front towing eye
Fig. 246 In the right-hand side of the front bumper: removing the cover Fig. 247 Front bumper, right-hand side: screwing in the towing eye First read and observe the introductory information and safety warningsThe towing eye is screwed into a threaded hole behind a cover on the right of ...

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