VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing fresh air intake, RHD vehicles

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Air duct / Removing and installing fresh air intake, RHD vehicles

Removing
–  Remove plenum chamber cover → General body repairs, exterior; Rep. gr.50.
–  Remove cover for fresh air intake → Chapter.
–  Remove air quality sensor -G238- (only on vehicles with Climatronic) → Chapter.
   
–  Remove nuts -arrows-.
–  Remove fresh air intake -1- from plenum chamber.
Installing
Install in reverse order.
Assembly sequence:
–  Align air intake grille on metal collar.
–  Hold air intake grille and screw on outer nut half-way onto welded stud.
–  Screw on nut on opposite side.
–  Tighten outer nut.
–  Tighten centre nut.
  Note
The seal -2- must be properly seated on air intake grille.
Water may enter the fresh air intake if the grille is damaged or not properly fitted. This may result in complaints about odours from the heater and air conditioning system and/or about moisture in the vehicle.
Specified torques:
 

Removing and installing fresh air intake, RHD vehicles

Component Specified torque
Nut 3 Nm
Removing and installing fresh air intake, LHD vehicles
Removing –  Remove plenum chamber cover → General body repairs, exterior; Rep. gr.50. –  ...

Removing and installing air intake duct
  Note The illustration shows a left-hand drive vehicle. The removal and installation procedure is identical for both versions.   ...

Other materials:

Notes for wheel alignment
Wheel alignment must be performed only using a VW/AUDI-approved wheel alignment unit! Whenever wheels are aligned, both the front and rear axles must be measured. –  Carry alignment out with the wheel alignm ...

Mobile telephone preparation, Bluetooth hands-free system
Bluetooth hands-free system is integrated in control unit 1 for information electronics -J794-. Connection to mobile telephone -R54- is established via Bluetooth. Aerial for Bluetooth -R152- is integrated into control un ...

Removing and installing belt height adjuster, 2-door model
Removing –  Press belt height adjuster button and move slider of belt height adjuster to lowest position. –  Detach upper B-pillar trim → Chapter. –  ...

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