VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing fresh air intake, RHD vehicles

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Air duct / Removing and installing fresh air intake, RHD vehicles

Removing
–  Remove plenum chamber cover → General body repairs, exterior; Rep. gr.50.
–  Remove cover for fresh air intake → Chapter.
–  Remove air quality sensor -G238- (only on vehicles with Climatronic) → Chapter.
   
–  Remove nuts -arrows-.
–  Remove fresh air intake -1- from plenum chamber.
Installing
Install in reverse order.
Assembly sequence:
–  Align air intake grille on metal collar.
–  Hold air intake grille and screw on outer nut half-way onto welded stud.
–  Screw on nut on opposite side.
–  Tighten outer nut.
–  Tighten centre nut.
  Note
The seal -2- must be properly seated on air intake grille.
Water may enter the fresh air intake if the grille is damaged or not properly fitted. This may result in complaints about odours from the heater and air conditioning system and/or about moisture in the vehicle.
Specified torques:
 

Removing and installing fresh air intake, RHD vehicles

Component Specified torque
Nut 3 Nm
Removing and installing fresh air intake, LHD vehicles
Removing –  Remove plenum chamber cover → General body repairs, exterior; Rep. gr.50. –  ...

Removing and installing air intake duct
  Note The illustration shows a left-hand drive vehicle. The removal and installation procedure is identical for both versions.   ...

Other materials:

Diesel particulate filter
First read and observe the introductory information and safety warnings The diesel particulate filter filters out soot particles in the exhaust gas. The soot particles are collected in the filter and burnt off. To assist in this combustion process, Volkswagen recommends that you avoid making ...

Vehicle key
Fig. 22 Vehicle key Fig. 23 Vehicle key with alarm button First read and observe the introductory information and safety warnings Vehicle key The key can be used to lock and unlock the car from a distance   . The remote control transmitter and the battery are integrated in the key. The ...

Assembly overview – battery, vehicles with high-voltage system
1 -  Battery tray 2 -  Battery cover 3 -  Retaining clip 4 -  Nut 20 Nm 5 -  Battery -A- Removing and installing → Chapte ...

© 2016-2020 Copyright www.vwgolf.org