VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing exhaust camshaft oil seal, gearbox end, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Engine cylinder head, valve gear / Valve gear / Removing and installing exhaust camshaft oil seal, gearbox end, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

Special tools and workshop equipment required
   
Assembly tool -T10479 A-
Removing
–  Remove toothed belt pulley for coolant pump → Chapter.
 

Removing and installing exhaust camshaft oil seal, gearbox end, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

–  Carefully fit extractor hook -T20143/1- between camshaft and seal -1-.
–  Lever out seal.
Installing
 

Removing and installing exhaust camshaft oil seal, gearbox end, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

–  Remove any burrs in the outer area of the grooves in the exhaust camshaft -arrows- using fine sandpaper (220–1000 P).
  Note
Do not lubricate new seal.
 

Removing and installing exhaust camshaft oil seal, gearbox end, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

–  Fit seal -1- over fitting sleeve -T10479/3- onto guide sleeve -T10479/2-.
Installation position: closed end of seal faces fitting sleeve.
–  Separate fitting sleeve and guide sleeve.
 

Removing and installing exhaust camshaft oil seal, gearbox end, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

–  Fit guide sleeve -T10479/2- with oil seal -2- centrally to camshaft.
–  Secure guide sleeve onto camshaft using bolt -1- for coolant pump drive sprocket.
–  Push seal onto camshaft and unbolt guide sleeve.
 

Removing and installing exhaust camshaft oil seal, gearbox end, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

–  Draw in seal -2- as far as stop using thrust piece -T10479/1- and bolt -1- for toothed belt pulley for coolant pump.
–  Install toothed belt pulley for coolant pump → Chapter.
 

Removing and installing exhaust camshaft oil seal, gearbox end, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

Removing and installing exhaust camshaft oil seal, pulley end, engine codes CPTA, CHPA, CZEA, CZDA
Special tools and workshop equipment required     Assembly tool -T10478 B- Removing ...

Removing and installing valve stem seals (cylinder head installed)
Special tools and workshop equipment required     Spark plug socket and extension -3122 B- ...

Other materials:

Assembly overview - bumper cover
  Note Minor differences may be encountered in respect of bumper cover, depending on vehicle model. 1 -  Bumper cover Material PP/EPDM Removing and installing → Chapter 2 -  Guide bracket Lef ...

Moving to and back from service position
  Special tools and workshop equipment required         Guide pins -T10093-     Adapter -T10467- ...

Undercoating, additional protected areas on CNG-powered vehicles
  Note Undercoating (stone-chipping protection) applied during repair work must be identical in appearance and thickness to the original undercoating. Water drainage holes must remain clear. All threaded studs and welded nuts with metric ...

© 2016-2019 Copyright www.vwgolf.org