VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing exhaust camshaft oil seal, gearbox end, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Engine cylinder head, valve gear / Valve gear / Removing and installing exhaust camshaft oil seal, gearbox end, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

Special tools and workshop equipment required
   
Assembly tool -T10479 A-
Removing
–  Remove toothed belt pulley for coolant pump → Chapter.
 

Removing and installing exhaust camshaft oil seal, gearbox end, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

–  Carefully fit extractor hook -T20143/1- between camshaft and seal -1-.
–  Lever out seal.
Installing
 

Removing and installing exhaust camshaft oil seal, gearbox end, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

–  Remove any burrs in the outer area of the grooves in the exhaust camshaft -arrows- using fine sandpaper (220–1000 P).
  Note
Do not lubricate new seal.
 

Removing and installing exhaust camshaft oil seal, gearbox end, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

–  Fit seal -1- over fitting sleeve -T10479/3- onto guide sleeve -T10479/2-.
Installation position: closed end of seal faces fitting sleeve.
–  Separate fitting sleeve and guide sleeve.
 

Removing and installing exhaust camshaft oil seal, gearbox end, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

–  Fit guide sleeve -T10479/2- with oil seal -2- centrally to camshaft.
–  Secure guide sleeve onto camshaft using bolt -1- for coolant pump drive sprocket.
–  Push seal onto camshaft and unbolt guide sleeve.
 

Removing and installing exhaust camshaft oil seal, gearbox end, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

–  Draw in seal -2- as far as stop using thrust piece -T10479/1- and bolt -1- for toothed belt pulley for coolant pump.
–  Install toothed belt pulley for coolant pump → Chapter.
 

Removing and installing exhaust camshaft oil seal, gearbox end, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

Removing and installing exhaust camshaft oil seal, pulley end, engine codes CPTA, CHPA, CZEA, CZDA
Special tools and workshop equipment required     Assembly tool -T10478 B- Removing ...

Removing and installing valve stem seals (cylinder head installed)
Special tools and workshop equipment required     Spark plug socket and extension -3122 B- ...

Other materials:

Removing and installing door inner seal
During production, a sealant is applied to the door inner seals, which are then placed on the door flange and rolled on.   Note When removing the seal, the sealant is distributed across the inside of the seal. The sides are bent upwards ...

Tyre sizes for vehicles with four-wheel drive
The following points must be observed for vehicles with four-wheel drive: Only tyres of the same make, design and tread pattern may be fitted to the front and rear axles. Different tyre rolling circumferences ...

Removing and installing high-level brake light, GTI, GTD and »R«
Removing: –  Remove roof spoiler → General body repairs, exterior; Rep. gr.66.     –  Unscrew bolts -1-, -5- and -6- from high-level brak ...

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