VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing defroster flap control motor -V107- with potentiometer -G135-, LHD vehicles

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Control motors / Removing and installing defroster flap control motor -V107- with potentiometer -G135-, LHD vehicles

Special tools and workshop equipment required
Vehicle diagnostic tester
First carry out the following work:
–  Switch off all electrical consumers.
–  Switch off ignition.
–  Remove ignition key.
Removing
–  Remove glove compartment → General body repairs, interior; Rep. gr.68.
   
–  Unscrew bolts -arrows-.
–  Remove defroster flap control motor -V107--1-.
–  Disconnect electrical connector -2-.
Installing
Installation is carried out in the reverse order. When installing, note the following:
  Note
Check operation of flaps and hinge mechanism before fitting.
Make sure levers and shafts are properly fitted in the mounts.
 

Removing and installing defroster flap control motor -V107- with potentiometer -G135-, LHD vehicles

–  The mounting of control motor -1- can only be fitted on actuating arm -2- in one particular position.
The mounting of the control motor must be opposite to the actuating arm as shown in illustration.
  Note
Rotate the receptacle in the control motor if the mount and actuating arm do not align.
–  Switch on ignition, connect respective control motor to vehicle wiring harness and select a setting on operating and display unit to set control motor to desired position (e.g. mid-position). Wait until control motor has moved to desired position and switch off ignition.
–  Fit control motor on air intake box. The actuating arm must engage in mounting -1--arrow- while doing so.
There must not be any play in the connection between control motor and actuating lever.
  Note
If the bolts cannot be fitted, the control motor is not completely seated on the housing.
–  Route wiring harness so that it cannot come into contact with any moving parts (e.g. actuating arm on control motor).
–  Read event memory, and clear any entries displayed. Then, perform “basic setting”vehicle diagnostic tester in “Guided fault finding” mode.
–  As a final step, check operation of heater and air conditioning system.
Specified torque
→ Chapter „Assembly overview - heater and air conditioning unit“
Compartments/covers; Assembly overview - glove compartment → General body repairs, interior; Rep. gr.68.
 

Removing and installing defroster flap control motor -V107- with potentiometer -G135-, LHD vehicles

Removing and installing temperature flap control motor - V68-, RHD vehicles
Heater and air conditioning system with electric/manual controls Special tools and workshop equipment required Veh ...

Removing and installing defroster flap control motor -V107- with potentiometer -G135-, RHD vehicles
Special tools and workshop equipment required Vehicle diagnostic tester First carry out the following work: ...

Other materials:

Checking fuel delivery rate
Special tools and workshop equipment required Removal wedge -3409- Remote control for V.A.G. 1348 -V.A.G 1348/3A- Multimeter e.g. hand-held multimeter -V.A.G 1526E- Test instrument adapter/DSO (5-pin) -VAS 5565- ...

Checking seat belt restraint function for holding additional child seats (not for driver seat belt) - country-specific
For the functional check, all surrounding components for the seat belt including the side panel trim must be installed. Activating the restraint function   Pull out seat belt webbing completely to stop. ...

Driving notes on towing
First read and observe the introductory information and safety warningsTowing requires some experience, especially when using a tow rope. Both drivers should be familiar with the technique required for towing. Inexperienced drivers should not attempt to tow. When driving, ensure that you do ...

© 2016-2019 Copyright www.vwgolf.org