VW Golf manuals

Volkswagen Golf Service & Repair Manual: Priming plastic materials

Adhesion promoter (transparent)
Designation:
  Adhesion promoter -ALO 822 000 10- (transparent)
Issued 06/2011
Product description
This transparent adhesion promoter is a versatile single-pack adhesion promoter for all plastic parts commonly found on vehicle exteriors.
This adhesion promoter is characterised by its excellent adhesion, high elasticity and easy application.
Technical data sheet
Substrate
Suitable substrates:
All plastic parts commonly found on vehicle exteriors.
  PP, EPDM, ABS, PC, PPO, PA, R-TPU, PBTP, PVC.
  PUR, PUR flexible foam.
  UP-GF (fibreglass).
   
Substrate pre-treatment:
The substrate must be free of release agents.
Before cleaning plastic parts, temper them for 60 minutes at +60 °C to “sweat out” the release agents.
–  Clean with anti-static plastic cleaner -LVM 001 001 A2- or with the milder slow-drying silicone remover -LVM 020 100 A5-.
  Note
  •   The effort required for the necessary cleaning depends on the type and quantity of the release agent used. It is recommended to use an emery pad to help in cleaning.
  •   Let the thinner evaporate completely (e.g. air-dry overnight at ambient temperature or for 30-40 minutes at +60 °C).
 

Priming plastic materials

–  Before priming, clean lightly once more with anti-static plastic cleaner -LVM 001 001 A2- or slow-drying silicone remover -LVM 020 100 A5- (with anti-static effect).
 

Priming plastic materials

Application
Thinner:
–  Do not add any thinner!
Method of application: “spray”.
 

Priming plastic materials

–  Application viscosity 4 mm, +20 °C, DIN 53211
  Note
Do not add any thinner! The viscosity as supplied is identical to the application viscosity.
Application viscosity 4 mm, gravity-feed spray gun “compliant” and “HVLP”:
DIN 4 mm: 11 seconds
 

Priming plastic materials

–  Adjust spray nozzle following manufacturer's instructions to 1.2-1.4 mm for “compliancy”.
–  Adjust spray nozzle following manufacturer's instructions to 1.3-1.5 mm for “HVLP”.
–  Adjust spray pressure following manufacturer's instructions to 2.0-2.5 bar for “compliancy”.
–  Adjust atomising pressure following manufacturer's instructions to 0.7 bar for “HVLP”.
 

Priming plastic materials

–  One full coat is 1-2 µm.
 

Priming plastic materials

Drying
Air drying at +20 °C ambient temperature, may be resprayed after 15 minutes
 

Priming plastic materials

Recoating
 

Priming plastic materials

After flash-off period at +20 °C, may be resprayed with 2-pack HS surfacer elasticized with elastic additive -ALZ 011 001-.
It can then be overpainted with:
  Waterborne base coat and 2-pack HS clear coat
  2-pack HS top coat
 

Priming plastic materials

Personal protective equipment:
  Adhere to the safety data sheet.
  Wear personal protective equipment during application.
Data
 

Priming plastic materials

Viscosity as supplied 11 seconds
Flash point: Above +23 °C
Storage
The guaranteed shelf life is 24 months from date of production. May be used until the date stated on the label at latest if stored in sealed original containers at +20 °C.
 

Priming plastic materials

Storage conditions
The prescribed storage temperature is +20 °C. (Do not store at temperatures below +5 °C.)
 

Priming plastic materials

2-pack wash primer
Designation:   2-pack wash primer -LHV 043 000 A2- Issued 10.2010 Product description ...

Surfacer
...

Other materials:

Dimensions - lettering on rear lid, “GTI/GTD”
  Note When fitting the lettering, observe the fitting notes → Anchor. 1 -  Lettering Model designation 2 -  Height dimension 75.5 ± 1 mm, from lower edge of lettering to tail light. ...

2-pack HS Brillant clear coat
Designation: 2-pack HS Brillant clear coat -L2K 769 K04 A5- Issued 10.2010 Product description 2-pack HS Brillant clear coat is a high-gloss, VOC-compliant, high-solid clear ...

Assembly overview - front door window
  Note Only the left side is shown. The right side is similar. 1 -  Front door 2 -  Door window Removing and installing → Chapter. 3 -  Inner door cover Removing and insta ...

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