VW Golf manuals

Volkswagen Golf Service & Repair Manual: Gaskets, seals

After removing gaskets and seals, always inspect contact surface of housing or shaft for burrs resulting from removal or for other signs of damage.
Before installing seals, lightly oil outer diameter and half-fill space between sealing lips -arrow- with sealing grease -G 052 128 A1-.
The open side of the oil seal faces the side with fluid filling.
Only use DSG transmission oil. Other lubricants will cause problems in function.
After renewing gaskets, O-rings and seals - drain gear oil completely and refill with new oil → Chapter.
 

Gaskets, seals

General repair notes
To ensure flawless and successful gearbox repairs, the greatest care and cleanliness as well as the use of good and proper tools are essential. Of course, the basic r ...

Nuts and bolts
Loosen and tighten securing bolts and securing nut for covers and housings diagonally. Specified torques settings are specified for unoiled bol ...

Other materials:

Undercoated areas, body overview indicating differing coat thicknesses
  Note Undercoating (stone-chipping protection) applied during repair work must be identical in appearance and thickness to the original undercoating. Water drainage holes must remain clear. All threaded studs and welded nuts with metric ...

Removing and installing illuminated vanity mirror -W20-/-W14-
  Note If an LED vanity mirror light is faulty, the entire light must be renewed. Removal and installation are described for the left side. Removal and installation on the right side are carried out in the same w ...

Dimensions – lettering on wing, “R”
1 -  Emblem 2 -  Height dimension 5.0 ± 1 mm, from upper edge of lettering to edge of wing 3 -  Horizontal dimension 1.5 ± 1 mm, from outer edge of wing to lettering ...

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