VW Golf manuals

Volkswagen Golf Service & Repair Manual: Gaskets, seals

After removing gaskets and seals, always inspect contact surface of housing or shaft for burrs resulting from removal or for other signs of damage.
Before installing seals, lightly oil outer diameter and half-fill space between sealing lips -arrow- with sealing grease -G 052 128 A1-.
The open side of the oil seal faces the side with fluid filling.
Only use DSG transmission oil. Other lubricants will cause problems in function.
After renewing gaskets, O-rings and seals - drain gear oil completely and refill with new oil → Chapter.
 

Gaskets, seals

General repair notes
To ensure flawless and successful gearbox repairs, the greatest care and cleanliness as well as the use of good and proper tools are essential. Of course, the basic r ...

Nuts and bolts
Loosen and tighten securing bolts and securing nut for covers and housings diagonally. Specified torques settings are specified for unoiled bol ...

Other materials:

Checking adjustment of assembly mountings (engine and gearbox mountings)
Procedure     The following specifications must be obtained: There must be a distance of -a- = 10 mm between engine support -2- and engine mounting -1-. ...

Overview of fitting locations - entry and start authorisation system, LHD vehicles
1 -  Immobiliser reader coil -D2- Removing and installing → Chapter 2 -  Control unit for electronic steering column lock -J764- Removing and installing → Running gear, axles, steering ...

Steering rack
To achieve the desired results when performing repairs on the steering rack it is important to work with the greatest possible care and cleanliness, and to use proper tools in good condition. Also note the basic rules on safety when performing repair pro ...

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