VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - sump and oil pump

  Note
Metal shavings or a large quantity of small metal particles found during engine repair could indicate that the crankshaft bearings or conrod bearings are damaged. To avoid any subsequent damage, the following work must be carried out following the repair: Carefully clean oil channels and renew oil spray jets, engine oil cooler and oil filter.
Removing and installing oil spray jets → Chapter.

Assembly overview - sump and oil pump

1 -  Nut
9 Nm
2 -  Oil level and oil temperature sender -G266-
Removing and installing → Chapter
3 -  Seal
Renew
4 -  Oil drain plug
Renew
  Note
The oil drain plug only has to be replaced if it has a permanent seal.
Renew seal always!
30 Nm
5 -  Seal
Renew
6 -  Lower part of sump
Removing and installing → Chapter
7 -  Bolt
Renew
5 Nm + 90°
8 -  Dowel sleeve
Qty. 2
9 -  Cover
For oil pump drive sprocket
10 -  Drive chain
For oil pump.
Before removing, mark running direction with paint.
11 -  Bolt
Renew
Specified torque and tightening sequence → Fig.
12 -  Upper part of sump
Removing and installing → Chapter
13 -  Baffle plate
14 -  Sprocket
For oil pump drive.
15 -  Dowel pin
16 -  Oil filter
Remove and install with oil filter tool -3417-.
Before installing, lightly coat seal with clean engine oil.
20 Nm
17 -  Gasket
With oil strainer
18 -  Oil pump
Removing and installing → Chapter
19 -  Bolt
10 Nm
20 -  O-ring
Renew
21 -  Oil suction pipe
Clean strainer if soiled
22 -  Bolt
Renew
Tightening sequence → Fig.

 
     
Lower part of sump - specified torque and tightening sequence
–  Tighten bolts in stages in the sequence shown:
 

Assembly overview - sump and oil pump

Stage Bolts Specified torque
1 -1 … 19- Screw in to contact by hand
2 -1 … 19- 12 Nm
 
     
Upper part of sump - specified torque and tightening sequence
  Note
Renew bolts that are tightened with specified tightening angle.
–  Tighten bolts in stages in the sequence shown:
 

Assembly overview - sump and oil pump

Stage Bolts Specified torque/ additional specified angle
1 -1 … 19- Screw in to contact by hand
1 -1 … 19- 8 Nm
2 -1 … 19- Turn 90° further
Sump, oil pump
...

Removing and installing oil level and oil temperature sender -G266-
Removing –  Drain off engine oil.     –  Disconnect electrical connect ...

Other materials:

Removing and installing centre console trim in footwell
  Note Removal and installation is described for the centre console trim in footwell on driver side. Follow same instructions for the front passenger side as appropriate. Special tools and workshop equipment required ...

Wiring harness repair set -VAS 1978
Wiring harness repair set -VAS 1978- allows optimal repair quality to be achieved in the area of vehicle electrics. Using the tools, repairs to connectors and wiring open circuits can be carried out. To do this, complete repair wire sections with contact ...

Removing and installing interface for entry and start authorisation system -J965-
  Note When renewing the control unit, select Renew function for the respective control unit in Guided fault finding or Guided functions mode → Vehicle diagnostic tester. The removal and insta ...

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