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Volkswagen Golf Service & Repair Manual: Assembly overview - steering rack, right-hand drive

Volkswagen Golf Service & Repair Manual / Running gear, axles, steering / Steering / Steering rack / Assembly overview - steering rack, right-hand drive

  Caution
The following work must not be performed while the universal joint is separated from the steering rack:
Connect battery.
Switch on ignition.
Turn steering rack.
Turn steering column.
Not adhering to these instructions will result in irreparable damage.

Assembly overview - steering rack, right-hand drive

1 -  Wiring
2 -  Fastener
3 -  Steering rack
Removing and installing → Chapter
Different versions possible. Refer to → Electronic Parts Catalogue “ETKA”
With power steering control unit -J500-
Can be tested in “Guided fault finding” using → Vehicle diagnostic tester
4 -  Left wheel bearing housing
5 -  Nut
Renew after removing
20 Nm +90°
6 -  Subframe
7 -  Bolt
Renew after removing
70 Nm +90°
8 -  Right wheel bearing housing
9 -  Heat shield
Different versions possible depending on engine version. Refer to → Electronic Parts Catalogue “ETKA”
10 -  Bolt
Either qty. 3 or qty. 4 are fitted depending on engine version. Refer to → Electronic Parts Catalogue “ETKA”
8 Nm
Assembly overview - steering rack, left-hand drive
  Caution The following work must not be performed while the universal joint is separated from the steering rack: Connect battery ...

Removing and installing steering rack, LHD vehicles, except for e-Golf
Special tools and workshop equipment required Ball joint puller -T10187- Torque wrench -V.A.G 1331- Torque wrench -V.A.G 1332- ...

Other materials:

Assembly overview - coolant pump, thermostat
1 -  Thermostat housing Removing and installing → Chapter 2 -  Thermostat For small cooling circuit Starts to open at approx. 105°C Different versions. Refer to ...

Checking fuel system for leaks
Special tools and workshop equipment required Fuel system tester (so-called smoke tester) -KLI 9210- Adapter hose -KLI 9210/55-1-     Hose clamps up ...

Removing and installing front underbody cover – e-Golf
Removing –  Remove bolts -2-. –  Unscrew nuts -3-. –  Remove underbody cover -1-. Installing Install analogously in reverse order, but note the following: Specified torque ...

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