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Volkswagen Golf Service & Repair Manual: Assembly overview - gas discharge headlight with dynamic high beam control and LED daytime running light

Volkswagen Golf Service & Repair Manual / Electrical system / Lights, lamps, switches outside / Headlight / Assembly overview - gas discharge headlight with dynamic high beam control and LED daytime running light

Assembly overview - gas discharge headlight with dynamic high beam control and LED daytime running light

1 -  Headlight
Removing and installing → Chapter
2 -  Front turn signal bulb
Front left turn signal bulb -M5-
Front right turn signal bulb -M7-
Removing and installing → Chapter
3 -  Cornering light bulb
Left cornering light bulb -L148-
Right cornering light bulb -L149-
Removing and installing → Chapter
4 -  Housing cover
5 -  Gas discharge bulb
With integrated starter unit
Left gas discharge (xenon) bulb -L13-
Right gas discharge (xenon) bulb -L14-
Removing and installing → Chapter
6 -  Headlight range control motor
Left headlight range control motor -V48-
Right headlight range control motor -V49-
Removing and installing → Chapter
7 -  Housing cover
With bolts
Qty. 5
Specified torque: 1.5 Nm
8 -  Bolt
With compensation element
Specified torque: 4 Nm
9 -  Bolt
With compensation element
Specified torque: 8 Nm
10 -  Bolt
Specified torque: 4 Nm
11 -  Output module for headlight
Output module for left headlight -J667-
Output module for right headlight -J668-
Removing and installing → Chapter
Specified torque: 1.7 Nm
12 -  Gas discharge bulb control unit
Left gas discharge bulb control unit -J343-
Right gas discharge bulb control unit -J344-
Removing and installing → Chapter
Specified torque: 1.7 Nm
13 -  Control unit for daytime running light and side light
Control unit for left daytime running light and side light -J860-
Control unit for right daytime running light and side light -J861-
Removing and installing → Chapter
Specified torque: 1.7 Nm
14 -  Cornering light and headlight range control unit -J745-
Removing and installing → Chapter
15 -  Vehicle level sender
Removing and installing → Running gear, axles, steering; Rep. gr.43.
16 -  Stop bolt
For longitudinal adjustment of headlight
17 -  Bolt
With banjo bolt
For height adjustment of headlight
Specified torque: 4 Nm
Assembly overview - gas discharge headlight with cornering light and LED daytime running light
1 -  Headlight Removing and installing → Chapter 2 -  Front turn signal bulb Front left turn signal ...

Assembly overview – gas discharge headlight with dynamic high beam control and LED daytime running light, »R«
1 -  Headlight Front left headlight -MX1- Front right headlight -MX2- Removing and installing → Chapter ...

Other materials:

Removing and installing mirror glass
  Special tools and workshop equipment required       Note Removal and installation are described only for the left mirror glass. The right side is similar. ...

Checking function and voltage supply of the fuel pump, engine code CWVA
Special tools and workshop equipment required     Removal wedge -3409-   Multimeter e.g. hand-held multimeter -V.A.G 1526E- ...

Nuts and bolts
Loosen and tighten bolts and securing nuts for covers and housings diagonally. Avoid canting particularly sensitive parts such as comtrol motor with control unit. Loosen and tighten them diagonally in stages. ...

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