VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with front-wheel drive

Volkswagen Golf Service & Repair Manual / Fuel supply system - Petrol engines / Fuel supply, gas operation / Fuel delivery unit, fuel gauge sender / Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with front-wheel drive

Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with front-wheel drive

1 -  Fuel delivery unit
With fuel system pressurisation pump -G6-.
With integrated fuel filter; cannot be renewed individually.
With integrated pressure limiting valve; cannot be renewed individually.
Check electric fuel pump → Vehicle diagnostic tester.
Removing and installing → Chapter.
2 -  Seal
Renew.
Install dry.
3 -  Locking ring
Remove and tighten with wrench -T10202-.
110 Nm
4 -  Fuel pump control unit -J538-
Not fitted in vehicles with engine code CWVA
Check in Guided fault finding → Vehicle diagnostic tester
Removing and installing → Chapter
5 -  Electrical connector
For fuel pump control unit -J538-.
Ensure proper engagement; check if connector is engaged correctly by pulling.
6 -  Electrical connector
For fuel system pressurisation pump -G6- and fuel gauge sender -G-.
Ensure proper engagement; check if connector is engaged correctly by pulling.
7 -  Fuel supply line
To engine.
Do not kink
To pull off, press release button on connection.
Plug-in connectors must engage »audibly« when joined.
Ensure plug-in connector is secured properly by pulling it.
Disconnect plug-in connectors → Chapter
8 -  Fuel gauge sender -G-
Checking → Vehicle diagnostic tester
Removing and installing → Chapter.

 
     
Installation position of fuel delivery unit
The arrow -3- on the fuel tank must line up with the mark -2- on the sealing flange -1-.
 

Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with front-wheel drive

Fuel lines on fuel delivery unit
1 -  Fuel supply line
2 -  Fuel line to metering pump -V54-
 

Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with front-wheel drive

Fuel delivery unit, fuel gauge sender
...

Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with four-wheel drive
1 -  Fuel pump control unit -J538- Check with → Vehicle diagnostic tester Removing and installing → Chapter ...

Other materials:

Brake fluid
Fig. 144 In the engine compartment: cap on the brake fluid container First read and observe the introductory information and safety warnings Brake fluid will gradually absorb water from the surrounding air. The brake system will be damaged if there is too much water in the brake fluid. T ...

Working on airbag system
  WARNING When work is performed on the airbag system (pyrotechnical components, airbag control unit -J234-, wiring) the battery earth strap must be disconnected when the ignition is switched on. ...

Assembly overview - door
  Note Only the left side is shown. The right side is similar After renewal of A-pillar, the specified torque for bolts -2 and 5- as well as for -14 and 17- changes 1 -  Front door Removing and installing → Chapter Adjusting ...

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