VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - cylinder block, gearbox end

  Note
For assembly work, secure engine to engine and gearbox support → Chapter.

Assembly overview - cylinder block, gearbox end

1 -  Bolt
Renew
60 Nm + 90°
2 -  Flywheel
Removing and installing → Chapter
Fitting possible in one position only.
3 -  Engine speed sender -G28-
Removing and installing → Chapter
4 -  Bolt
Specified torque → Chapter
5 -  Dowel pin
Qty. 2
6 -  Intermediate plate
Do not damage or bend when assembling.
Installing → Fig..
7 -  Bolt
Specified torque and tightening sequence → Fig.
8 -  Sealing flange with sender wheel and oil seal
Renew sealing flange complete with oil seal and sender wheel only.
Removing and installing → Chapter

 
     
Sealing flange on gearbox side - specified torque and tightening sequence
–  Tighten bolts in stages as follows:
 

Assembly overview - cylinder block, gearbox end

Stage Bolts Specified torque
1 -1 … 6- Screw in to contact by hand
2 -1 … 6- in diagonal sequence and in stages; final torque 10 Nm
 
     
Install intermediate plate.
–  Attach intermediate plate to sealing flange -arrow at top- and push onto dowel sleeves -arrows at bottom-.
 

Assembly overview - cylinder block, gearbox end

Cylinder block, gearbox end
...

Removing and installing flywheel
Special tools and workshop equipment required     Counterhold -3067- Removing ...

Other materials:

Assembly overview - assembly mountings
Assembly overview - assembly mountings, Golf 2013 ►, Golf Estate 2014 ►, Golf SV 2015 ►, Passat 2015 ►, Passat Estate 2015 ► 1 -  Bolt Renew Tightening sequence → Rep. gr.10 ...

Overview of fitting locations – adaptive cruise control, variant 1
1 -  Trim for radar sensor 2 -  Adaptive cruise control unit -J428- Removing and installing → Chapter Calibrating → Chapter 3 -  Bolt Qty. 2 ...

Removing and installing door lock
Special tools and workshop equipment required         Torque wrench -V.A.G 1331-   Socket -3410-   Note   Rem ...

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