VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - cylinder block, gearbox end

  Note
For assembly work, secure engine to engine and gearbox support → Chapter.

Assembly overview - cylinder block, gearbox end

1 -  Bolt
Renew
60 Nm + 90°
2 -  Flywheel
Removing and installing → Chapter
Fitting possible in one position only.
3 -  Engine speed sender -G28-
Removing and installing → Chapter
4 -  Bolt
Specified torque → Chapter
5 -  Dowel pin
Qty. 2
6 -  Intermediate plate
Do not damage or bend when assembling.
Installing → Fig..
7 -  Bolt
Specified torque and tightening sequence → Fig.
8 -  Sealing flange with sender wheel and oil seal
Renew sealing flange complete with oil seal and sender wheel only.
Removing and installing → Chapter

 
     
Sealing flange on gearbox side - specified torque and tightening sequence
–  Tighten bolts in stages as follows:
 

Assembly overview - cylinder block, gearbox end

Stage Bolts Specified torque
1 -1 … 6- Screw in to contact by hand
2 -1 … 6- in diagonal sequence and in stages; final torque 10 Nm
 
     
Install intermediate plate.
–  Attach intermediate plate to sealing flange -arrow at top- and push onto dowel sleeves -arrows at bottom-.
 

Assembly overview - cylinder block, gearbox end

Cylinder block, gearbox end
...

Removing and installing flywheel
Special tools and workshop equipment required     Counterhold -3067- Removing ...

Other materials:

Removing and installing boot
Special tools and workshop equipment required Hose clip pliers -V.A.G 1275- Torque wrench -V.A.G 1332- Tool insert 24 mm -V.A.G 1332/11- Locking pliers for Phaeton steering rack -VAS 6199-   ...

General notes on tyre noise
Tyre noise that can be heard by the human ear is caused by vibrations which are transmitted by the air from the source of the sound to our ears. Of interest here are the noises caused by certain characteristics and effects while the tyre ...

Assembly overview - guides for bumper cover
  Volkswagen R GmbH, optional equipment, “R Line” and “R”       Note Different versions. For allocation see → Electronic Parts Catalogue “ETKA”. 1  ...

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