Volkswagen Golf Service & Repair Manual: Wiring open circuit with one repair position
| Repair position with single crimp connector |
| – |
Place the wire to be repaired to one side (about 20 cm
either side of the repair position). |
| – |
If necessary, unbind the wiring harness using the folding
knife. |
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| – |
Cut out the damaged piece of wiring using the wire strippers
-VAS 1978/3-. |
 Note
| If, after the damaged wire has been cut out, both ends of
the vehicle's own wiring are too short for a repair using single
crimp connectors, use a piece of repair wire of the appropriate
length with two crimp connectors
→ Chapter. |
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|
| – |
Strip the wire ends of insulation by 6 - 7 mm using the wire
strippers. |
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| – |
Push the crimp connector on both stripped wire ends of the
vehicle's own single wire and crimp it on using the crimping
pliers. |
Note
| Ensure without fail that the correct crimp recess is chosen
for the crimp connectors being used
→ Chapter. |
| The insulation on the wires must not be crimped. |
| After crimping, the crimp connector has to be shrink fitted
using the hot air blower in order to prevent any ingress of
moisture. |
| – |
Place shrink element for hot air blower -VAS 1978/15- on hot
air blower, 220 V / 50 Hz -VAS 1978/14-. |
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| Ensure that, where several wires have to be repaired, the
crimp connectors are not directly adjacent to each other. To
prevent the circumference of the wiring harness from becoming to
great, position the crimp connectors so they are offset
slightly. |
| If the repair position was already wrapped, this section has
to be wrapped again with yellow insulation tape once the repair
has been carried out. |
| Attach the repaired wiring harness with a cable tie, if
necessary, to prevent it from generating noise when the vehicle
is in motion. |
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Special tools and workshop equipment
required
Crimping pliers, complete -VAS 1978/1 A-
...
Repair position with interlinked wire.
–
Place the wire to be repaired to the side at two points
(about 20 cm to both sides of the rele ...
Other materials:
Checklist
Always carry out the following actions for changing a bulb in the
given order :
Park the vehicle on a firm and level
surface at a safe distance from the flow of traffic.
Switch on the electronic parking brake
Braking, stopping and parking Brakes Parking .
Turn the light swit ...
1-pack test paint
Designation:
1-pack test paint -LLS MAX 005-, black
Issued 10.2008
Product description
The 1-pack test paint -LLS MAX 005- is a one-pack product
based on special NC resin com ...
Unlocking the selector lever lock manually
Fig. 214 Removing the cover of the gearshift
gate
Fig. 215 Unlocking the selector lever lock
manually (Variant A) and (Variant B)
First read and observe the introductory information
and safety warningsIf the power fails in the vehicle (for example if the
battery is discharged) and the ve ...
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Caution
Repairs to wiring with cross sections up to 0.35 mm2
Wiring open circuit with two repair positions