Volkswagen Golf Service & Repair Manual: Tools and materials commercially available

Volkswagen Golf Service & Repair Manual / Air conditioning system with refrigerant R134a / Testing equipment and tools / Tools and materials commercially available

Fin comb

Tools and materials commercially available

Charging hoses

5/8"-18 UNF valve

Note

Use charging hoses in different colours, 1800 mm long.

Maintain a stock of valve openers and spare seals.

Tools and materials commercially available

Connector piece for pressure bottles for refrigerant with sealing ring, quick-release coupling or threaded connector 5/8"-18 UNF

Tools and materials commercially available

Valve caps with replacement seals (for 5/8''-18 UNF threads)

Seals can also be used for charging hoses.

Tools and materials commercially available

Manifold gauge with pressure reducer for nitrogen (maximum reduction pressure: 15 bar)

1 -	Manifold gauge with pressure reducer

2 -	Pressure hose (internal diameter 5 mm, length 2 m) with hose junctions

3 -	Nitrogen bottle

4 -	Hose fitting

Note

Hose junctions for connection to the adapter set for refrigerant circuit -V.A.G 1785- with 5/8"-18 UNF threads or quick-release coupling adapter for service connections to refrigerant circuit.

Tools and materials commercially available

Quick-release coupling adapter for service connection

High-pressure side with nominal diameter of 16 mm

Low-pressure side with nominal diameter of 13 mm

Note

These quick-release couplings are supplied with the air conditioner service station.

Tools and materials commercially available

Tools to be made locally

Charging hose with connector to the workshop's compressed air system

A -	Charging hose 5/8" - 18 UNF** (version with large internal diameter)

B -	Connector for workshop compressed air system** (use only with filter and dryer for compressed air)

** Tools and materials which are commercially available

Tools to be made locally

Tools and materials commercially available

Caution Non-authorised tools or materials (e.g. leak inhibitor additive) may cause damage or ...

7- speed dual clutch gearbox 0CW

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Other materials:

Removing air conditioner compressor from and installing to bracket, Golf GTE
Special tools and workshop equipment required Torque wrench -V.A.G 1331- (5…50 Nm) Removing – Observe safety precautions → C ...

Assembly overview - charge air system
Note Check all air hoses and pipes for firm seating and leaks before carrying out tests or repairs. Observe rules for cleanliness → Chapter. 1 - Coolant hose 2 - Bolt ...

Drink holders in the rear centre armrest
Fig. 120 Drink holder in rear centre armrest: examples of ways to adjust drink holder for different purposes Fig. 121 Drink holders in the rear centre armrest First read and observe the introductory information and safety warnings To open, fold the centre armrest down. To close ...