Volkswagen Golf Service & Repair Manual: Renewing crankshaft oil seal - belt pulley end
| Special tools and workshop equipment
required |
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| – |
Remove toothed belt
→ Chapter. |
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| – |
Detach crankshaft pulley -1--arrow-. |
Risk of damage to engine caused by incorrect valve timing.Do not turn
crankshaft out of TDC position.
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| – |
Pry out seal using extractor hook -T20143/2--arrow-. |
| – |
Clean contact surface and sealing surface. |
 Note
| Do not lubricate new seal. |
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| – |
Fit new seal in -direction of arrow-
onto assembly sleeve -T10485/2-. |
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| – |
Pull off assembly sleeve -T10485/3- in
-direction of arrow-. |
| Installation position: closed end of seal faces fitting
sleeve. |
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| – |
Fit guide sleeve -T10485/2- with oil seal
-1- onto crankshaft. |
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| – |
Use fitting sleeve -T10485/1- and bolt
-1- for poly V-belt pulley to pull in oil seal
-2- onto stop. |
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| – |
Fit crankshaft sprocket onto crankshaft. |
| The contact surface between vibration damper and crankshaft
pulley must be free of oil and grease. |
| The machined surface -arrow- of
crankshaft pulley must be positioned over the machined surface
of the crankshaft journal. |
| – |
Install toothed belt (adjust valve timing)
→ Anchor. |
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Removing
–
Disconnect battery
→ Electrical system; Rep. gr.27.
–
Remove battery tr ...
Special tools and workshop equipment
required
Flat scraper
Sealant
→ Electronic Parts Catalogue
...
Other materials:
Removing and installing control unit for daytime running light and side
light -J860-/-J861-
WARNING
Risk of death due to high voltage! Risk of injury
and environmental pollution!
Observe operation and safety notes for gas discharge
bulbs
→ Chapte ...
Removing and installing sun visor centre mount
Note
Removal and installation is described for the sun visor
centre mount on the driver side. Follow same instructions for
the front passenger side as appropriate.
Removing
...
Introduction
This chapter contains information on the following subjects:
→ Stowage compartment on the driver side
→ Stowage compartment in the roof console (glasses compartment)
→ Stowage compartment in the front centre console
→ Stowage compartment in the front ...
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Removing and installing engine support
Removing and installing sealing flange on pulley end