VW Golf manuals

Volkswagen Golf Service & Repair Manual: Renewing crankshaft oil seal - belt pulley end

Special tools and workshop equipment required
   
Assembly tool -T10485-
 

Renewing crankshaft oil seal - belt pulley end

Puller hooks -T20143-
Procedure
–  Remove toothed belt → Chapter.
 

Renewing crankshaft oil seal - belt pulley end

–  Detach crankshaft pulley -1--arrow-.
Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.
 

Renewing crankshaft oil seal - belt pulley end

–  Pry out seal using extractor hook -T20143/2--arrow-.
–  Clean contact surface and sealing surface.
  Note
Do not lubricate new seal.
 

Renewing crankshaft oil seal - belt pulley end

–  Fit new seal in -direction of arrow- onto assembly sleeve -T10485/2-.
 

Renewing crankshaft oil seal - belt pulley end

–  Pull off assembly sleeve -T10485/3- in -direction of arrow-.
Installation position: closed end of seal faces fitting sleeve.
 

Renewing crankshaft oil seal - belt pulley end

–  Fit guide sleeve -T10485/2- with oil seal -1- onto crankshaft.
 

Renewing crankshaft oil seal - belt pulley end

–  Use fitting sleeve -T10485/1- and bolt -1- for poly V-belt pulley to pull in oil seal -2- onto stop.
 

Renewing crankshaft oil seal - belt pulley end

–  Fit crankshaft sprocket onto crankshaft.
The contact surface between vibration damper and crankshaft pulley must be free of oil and grease.
The machined surface -arrow- of crankshaft pulley must be positioned over the machined surface of the crankshaft journal.
–  Install toothed belt (adjust valve timing) → Anchor.
 

Renewing crankshaft oil seal - belt pulley end

Removing and installing engine support
Removing –  Disconnect battery → Electrical system; Rep. gr.27. –  Remove battery tr ...

Removing and installing sealing flange on pulley end
Special tools and workshop equipment required Flat scraper Sealant → Electronic Parts Catalogue ...

Other materials:

Removing and installing centre underbody covers
Note The removal and installation procedures may have to be modified slightly depending on engine fitted. Removing Unclip spreader river -2- and remove centre underbody panels. Installing Installation is carried out in reverse ...

Removing and installing B-pillar trim on rear door
  Note Removal and installation are described only for the left side. Removal and installation of the right side are similar. Removing –  Run door window down to bottom position. –  Pull window channel -3- in area ...

Securing engine on engine and gearbox support
Special tools and workshop equipment required     Engine and gearbox support -VAS 6095-   Workshop hoist -VAS 6100- ...

© 2016-2022 Copyright www.vwgolf.org