Volkswagen Golf Service & Repair Manual: Removing and installing upper part of sump
| Special tools and workshop equipment
required |
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| Allen key, long reach -T10058- |
| Hand drill with plastic brush |
| Sealant
→ Electronic Parts Catalogue |
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| – |
Remove air conditioner compressor from bracket
→ Heating, air conditioning; Rep. gr.87. |
| – |
Remove sump (bottom section)
→ Chapter. |
| – |
Remove oil pump
→ Chapter. |
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| – |
Unscrew securing bolts -arrows-
for gearbox to upper section of sump -1-. |
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| – |
Loosen and unscrew bolts in the sequence
-19 … 1-. |
| – |
Carefully detach upper part of sump from adhesive bond. |
 Note
| Renew bolts that are tightened with specified tightening
angle. |
| Renew gaskets, oil seals and self-locking nuts. |
| Danger of soiling lubrication system. |
| Cover open parts of engine. |
| – |
Remove sealant residues from cylinder block with a flat
scraper. |
Risk of eye injury caused by sealant residue.Wear eye protection. |
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| – |
Remove sealant residue from upper part of sump, e.g. with
rotating plastic brush. |
| – |
Check oil galleries in upper part of sump and cylinder block
for soiling. |
| – |
Remove any oil and grease from sealing surfaces. |
Note
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| Observe expiry date of sealing compound. |
| – |
Cut off nozzle on tube at front marking (diameter of nozzle
approx. 2 mm). |
| Danger of blocking lubrication system with excess sealant. |
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| Do not apply sealant bead thicker than specified. |
| – |
Apply bead of sealant -arrow-
onto clean sealing surfaces of upper part of oil sump as shown
in illustration. |
| Thickness of sealant bead: 2…3 mm. |
Note
| Upper part of oil sump must be installed within 5 minutes
after sealant has been applied. |
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| – |
Check that dowel pin -2- is
securely seated in cylinder block. |
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Attach baffle plate -1- to
cylinder block. |
| – |
Position upper part of oil sump and tighten bolts
→ Fig.. |
| Further installation steps are carried out in the reverse
order; note the following: |
| – |
Install oil pump
→ Chapter |
| – |
Install air conditioner compressor
→ Heating, air conditioning; Rep. gr.87. |
| – |
Replenish engine oil and check oil level
→ Booklet. |
| → Chapter „Assembly overview - sump and oil pump“ |
| Securing gearbox to engine
→ Rep. gr.34 |
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Engine oil
| Oil capacities, oil specifications, viscosity grades
→ Maintenance tables. |
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Removing
–
Remove sump (bottom section)
→ Chapter.
– ...
Other materials:
Belt height adjuster
Fig. 68 Next to the front seats: belt height
adjuster
First read and observe the introductory information
and safety warnings The seat belt height adjusters for the front seats can
be used to adjust the position of the seat belt on the shoulder so that it can be
fastened properly:
P ...
Filling the tank with petrol, diesel or E85
Fig. 188 Open tank flap with tank cap attached
to the holder
First read and observe the introductory information
and safety warnings Switch off the engine, ignition, mobile telephone and
auxiliary heater before filling the tank and leave them switched
off during refilling.
Opening the ...
Removing and installing ESP sensor unit -G419-
The lateral acceleration sender -G200-, the yaw rate sender
-G202- and the longitudinal acceleration sender -G251- are
installed together with the control unit for electromechanical
parking brake -J540- in the ABS control unit -J104-.
Th ...
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Removing and installing oil pump