VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing toothed belt pulley for coolant pump, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Engine cooling / Coolant pump, regulation of cooling system / Removing and installing toothed belt pulley for coolant pump, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

Special tools and workshop equipment required
   
Counterhold -T10172- with adapter -T10172/2-
Removing
–  Remove coolant pump → Chapter.
 

Removing and installing toothed belt pulley for coolant pump, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

–  Loosen bolt -1- using counterhold -T10172- with adapters -T10172/2-.
–  Unscrew bolt and remove toothed belt pulley -2-.
Installing
Installation is carried out in the reverse order; note the following:
 

Removing and installing toothed belt pulley for coolant pump, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

–  Fit toothed belt pulley:
The grooves -1- and -2- in the camshaft are arranged symmetrically.
The cut-outs -arrows- in toothed belt pulley are also arranged asymmetrically.
–  Fit toothed belt pulley onto camshaft so that the asymmetrical grooves of the camshaft are fully centred within the cut-outs of the toothed belt pulley.
–  Install coolant pump → Chapter.
Specified torques
→ Chapter „Assembly overview - coolant pump, thermostat“
 

Removing and installing toothed belt pulley for coolant pump, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB

Removing and installing coolant pump
Special tools and workshop equipment required Refractometer -T10007 A- Drip tray for workshop hoist -VAS 6208- Hose clip pliers -VA ...

Removing and installing thermostat for large cooling circuit
Special tools and workshop equipment required     Hose clip pliers -VAS 6362-   ...

Other materials:

Removing and installing control unit and hydraulic unit, LHD vehicles, diesel engine
Special tools and workshop equipment required Torque wrench -V.A.G 1331- Torque wrench -V.A.G 1410- Brake pedal depressor -V.A.G 1869/2-         Sealing plugs, assemb ...

Assembly overview - steering column
  Note Always renew self-locking nuts. Always renew corroded nuts and bolts. Always renew nuts and bolts that have been tightened further by a set angle. 1 -  Central pipe of dash panel 2 -&nb ...

Ashtray in the drink holder
First read and observe the introductory information and safety warnings  Fig. 123 Removable ashtray To use, place the removable ashtray in one of the drink holders in the front centre console or in the rear centre armrest   . Opening and closing the ashtray To open, lift the ashtray ...

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