VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing thermostat for small cooling circuit

Removing
–  Remove coolant pump → Chapter.
   
–  Remove bolts in the sequence -F … A-.
–  Detach coolant pump from thermostat housing.
 

Removing and installing thermostat for small cooling circuit

–  Detach thermostat -2- from coolant pump -1-.
Installing
Installation is carried out in the reverse order; note the following:
  Note
Renew seals.
–  Moisten gasket with coolant.
 

Removing and installing thermostat for small cooling circuit

–  Fit thermostat housing onto coolant pump.
Centring pins on thermostat must be fitted in guides -arrows- on coolant pump.
–  Tighten bolts for thermostat housing → Fig..
–  Install coolant pump → Chapter.
–  Replenish coolant → Anchor.
Specified torques
→ Fig. „“Thermostat housing to coolant pump - tightening torque and sequence”“
 

Removing and installing thermostat for small cooling circuit

Removing and installing thermostat for large cooling circuit
Special tools and workshop equipment required     Hose clip pliers -VAS 6362-   ...

Removing and installing charge air cooling pump -V188-
Special tools and workshop equipment required     Hose clamps up to 25 mm -3094-   ...

Other materials:

Loosening and tightening threaded connections of drive shaft
Special tools and workshop equipment required     Socket, 24 mm -T10361A-   Angle wrench -V.A.G 1756 A- ...

Removing and installing dust and pollen filter, RHD vehicles
Special tools and workshop equipment required Commercially available vacuum cleaner Cover plate -T10532-     Removal wedge -3409- ...

Changing headlights over from driving on left to driving on right, LED headlights
If a right-hand drive vehicle is driven in a left-hand drive country, or vice versa, the headlights must be converted. This is necessary in order to avoid dazzling oncoming traffic with the asymmetric low beam headlights.   Note ...

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