Volkswagen Golf Service & Repair Manual: Removing and installing thermostat for large cooling circuit
| Special tools and workshop equipment
required |
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| Hose clip pliers -VAS 6362- |
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| – |
Drain coolant
→ Chapter. |
| – |
Move air hoses clear at air pipe. |
| – |
Detach connector from charge pressure sender -GX26-. |
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| – |
Release fasteners -arrows-
using release tools -T10527- and -T10527/1-. |
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| – |
Release hose clip -4- and
detach coolant hose -3-. |
| – |
Remove bolts -arrows- and
detach cover -2- from thermostat
housing. |
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| – |
Remove thermostat using special wrench -T10508-. |
| – |
Slightly push down special wrench -T10508- while turning it
in -direction of arrow-. |
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| – |
Insert thermostat ensuring that the centring pin of
thermostat is seated in guide -arrow-. |
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| – |
Install thermostat using special wrench -T10508-. |
| – |
Slightly push down special wrench -T10508- while turning it
to stop in -direction of arrow-. |
| Installation is carried out in the reverse order; note the
following: |
 Note
| – |
Moisten gasket with coolant. |
| – |
Replenish coolant
→ Anchor. |
| → Fig. „“Cover for thermostat to thermostat housing - tightening
torque”“ |
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Special tools and workshop equipment
required
Counterhold -T10172- with adapter -T10172/2-
...
Removing
–
Remove coolant pump
→ Chapter.
–
Rem ...
Other materials:
Exploded view - mechatronic unit
1 -
Bolt
For securing mechatronic unit for dual clutch gearbox -J743- on
gearbox housing.
Qty 3, M8 x 35
Always renew after removing.
Specified torque and tightening sequence
→ Fig.
...
Balancing wheel, balancing wheel with finish balancer
Note
Before working with a finish balancer, the mechanic needs to
have been instructed by the manufacturer of the balancer.
To balance the wheels, set the wheels of the driven axle on
the sensor platforms. On front-w ...
Necessity of wheel alignment, torsion beam axle
Wheel alignment is necessary if:
The vehicle does not handle properly.
Vehicle has been involved in an accident and components have
been renewed.
Axle components are removed or renewed. ...
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Removing and installing thermostat for small cooling circuit