Volkswagen Golf Service & Repair Manual: Removing and installing radiator, Golf, Golf SV, Golf Estate
 Note
| Radiator and water radiator for charge air cooling circuit
are removed together. |
| – |
Drain coolant
→ Chapter. |
| – |
Remove radiator cowl
→ Chapter. |
| – |
Remove front bumper cover
→ General body repairs, exterior; Rep. gr.63. |
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| – |
Lift retaining clip -arrow- and
disconnect coolant hose (top right) from water radiator for
charge air cooling circuit. |
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| – |
Lift retaining clip -arrow- and
disconnect coolant hose (top left) from radiator. |
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| – |
Remove centre guide profile -A-
from lock carrier -arrows-. |
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| – |
Release fastener -arrow- and
remove cover -1- towards front. |
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| – |
Unclip air duct -2- downwards
on both sides -arrow B-. |
| – |
Release catches on both sides -arrow
A- and detach condenser -3-
from water cooler for charge air cooling circuit
-1-. |
| – |
Tie up condenser to lock carrier. |
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|
| – |
Using diagonal pliers, pinch off fasteners
-arrows- for radiator mounting on
left and right. Push radiator with water radiator for charge air
cooling circuit (top) slightly towards the rear. |
Note
| The radiator mounting will be reused when reinstalling the
radiator. It will then be bolted to lock carrier. Bolts
→ ETKA (Electronic Parts Catalogue). |
| – |
Detach radiator with water radiator for charge air cooling
circuit. |
|
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| – |
Press locking tabs on left and right sides of radiator
simultaneously -arrow-, and detach
radiator from water cooler for charge air cooling circuit. |
| Installation is carried out in the reverse order; note the
following: |
Note
| If there are minor dents in the fins, refer to
→ Chapter. |
| – |
Use bolts to secure radiator mountings, whose fasteners have
been pinched off, to lock carrier -arrows-.
Bolts
→ ETKA (Electronic Parts Catalogue). |
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| – |
Install front bumper cover
→ General body repairs, exterior; Rep. gr.63. |
| – |
Install radiator cowl
→ Chapter. |
| – |
Connect coolant hose with plug-in connector to radiator
→ Fig.. |
| – |
Replenish coolant
→ Anchor. |
Note
| Do not reuse coolant which has been drained off. |
| → Chapter „Assembly overview - radiator and radiator fan“ |
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1 -
Bolt
5 Nm
2 -
Radiator cowl
Removing and installing
→ Chapter
3 - ...
Removing
–
Release hose clip -1- and
detach air hose.
–
Un ...
Other materials:
Removing and installing tank flap unit, e-Golf
Removing
–
Remove wheel housing liner
→ Chapter.
–
Disconnect connector -2- for switch
-3-.
– ...
Renewing trim elements, bolted trim elements
These wheels are fitted with exchangeable trim elements.
Follow these instructions during installation.
–
Clean the thread in the wheel before screwing in the new
bolts.
...
Identification
Gearbox identification
The following information is indicated on the gearbox (example):
KHN = Gearbox code
01.06.06 = Production date
14 = Factory code
13:59 = Production time
0026 = Serial number
...
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Assembly overview - radiator cowl and radiator fan
Removing and installing radiator cowling