Volkswagen Golf Service & Repair Manual: Removing and installing moulded headliner, saloon

Volkswagen Golf Service & Repair Manual / General body repairs, interior / Trim, noise insulation / Roof trims / Removing and installing moulded headliner, saloon

Special tools and workshop equipment required

Wedges -T10383

Release pliers -VAS 6427

Removing

Vehicles with sunroof

–	Open sunroof -1- completely.

–	Open sun blind -2- by approx. ²/₃.

Removing and installing moulded headliner, saloon

–	Release fastening strip -1- of sunroof from retaining clips -2- using wedge -T10383- and remove it.

Continued for all vehicles

–	Remove upper A-pillar trims → Chapter.

–	Remove upper B-pillar trims → Chapter.

–	Remove C-pillar trims → Chapter.

–	If necessary, remove interior mirror covers → Chapter.

–	Remove sun visors → Chapter.

–	Remove sun visor centre mount → Chapter.

–	Remove storage compartment in roof headliner → Chapter.

–	Only loosen roof grab handles from mountings in bracket for roof grab handles. Do not remove them completely → Chapter.

–	Disconnect connector for moulded headliner wiring harness in retaining frame for moulded headliner.

–	Fold down rear seat backrests.

–	Move front backrest to 45° position.

Caution

The moulded headliner is easily kinked.
If kinked, the headliner must be renewed.

Note

When carrying out the steps below, ensure that release pliers -VAS 6427- are positioned centrally in retaining clips.

Removing and installing moulded headliner, saloon

–	Release retaining clips -2- in retaining frame for moulded headliner -1- from body mountings using release pliers -VAS 6427-.

–	Hold moulded headliner -1- in such a way -arrows- that released retaining clips -2- do not engage again.

–	With the aid of a second mechanic, carefully remove moulded headliner -1- from vehicle through rear lid aperture.

Installing

Cutting new cut-outs into a new moulded headliner

On vehicles with illuminated vanity mirrors and/or rain and light sensor -G397- the respective cut-outs must be cut into a new moulded headliner.

–	Cut the required cut-outs into the new moulded headliner using a cutter knife. The moulded headliner is provided with the respective markings.

If possible use the old part as template.

The locations for the vanity mirror lights are indicated by 2 rectangular indentations on the inside of the moulded headliner.

Centre the rectangular cuts in the rectangular indentations:

Dimensions: 20.5 mm Ч 59.6 mm

Further installation is carried out in reverse order of removal. Observe the following:

Note

Before installing, check all fasteners for damage and renew if necessary.

Removing and installing moulded headliner, saloon

The yellow marking -arrow- on fastening strip -1- must point in direction of travel.
Always renew retaining clips -2- (qty. 15) before installation.

–	Secure fastening strip -1- of sunroof on retaining clips -2- of moulded headliner.

Removing and installing moulded headliner, saloon

Removing and installing roof end strip

Special tools and workshop equipment required Wedges -T10383 ...

Removing and installing moulded headliner, estate

Special tools and workshop equipment required Removal lever -80 - 200 &nbs ...

Other materials:

Removing and installing oil pressure regulating valve -N428-
Removing Note Fit all heat insulation sleeves in the original position when installing. – Remove noise insulation → General body repairs, exterior; Rep. gr.66. ...

Removing and installing entry light in exterior mirror
Special tools and workshop equipment required Torque wrench -V.A.G 1783- Note Removal and installation are described for the left side. Removal and insta ...

Warning and indicator lamps
The warning and indicator lamps indicate various warnings , faults or certain functions. Some warning and indicator lamps light up when the ignition is switched on and should go out once the engine is running or the vehicle is in motion. Depending on the vehicle equipment level, additio ...