Volkswagen Golf Service & Repair Manual: Removing and installing moulded headliner, estate
Special tools and workshop equipment
required |
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Removal lever -80 - 200 |
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Release pliers -VAS 6427 |
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Release retaining clips -2- in
retaining frame for moulded headliner -1-
from body mountings using release pliers -VAS 6427-. |
– |
Hold moulded headliner -1- in
such a way -arrows- that released
retaining clips -2- do not engage
again. |
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With the aid of a second mechanic, carefully remove moulded
headliner -1- from vehicle through
rear lid aperture. |
Cutting new cut-outs into a new
moulded headliner |
On vehicles with illuminated vanity mirrors and/or rain and
light sensor -G397- the respective cut-outs must be cut into a
new moulded headliner. |
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Cut the required cut-outs into the new moulded headliner
using a cutter knife. The moulded headliner is provided with the
respective markings. |
If possible use the old part as template. |
The locations for the vanity mirror lights are indicated by
2 rectangular indentations on the inside of the moulded
headliner. |
Centre the rectangular cuts in the rectangular indentations: |
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Dimensions: 20.5 mm Ч 59.6 mm |
Further installation is carried out in reverse order of
removal. Observe the following: |
Note
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Before installing, check all fasteners for damage and
renew if necessary. |
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Always renew retaining clips for trim frame (qty. 23)
before installation. |
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Special tools and workshop equipment
required
Wedges -T10383
&nb ...
Special tools and workshop equipment
required
Electric cutter -V.A.G 1561A
...
Other materials:
Vehicles with multilink suspension
1 -
Rubber mounting
Renew if damaged
2 -
Bolt
20 Nm
3 -
Mounting
Renew if damaged
4 -
Centre silencer
Combined in one u ...
Emptying fuel tank with fuel pump intact, engine code CWVA
Special tools and workshop equipment required
Removal wedge -3409-
Remote control -V.A.G 1348/3A-
Test instrument adapter/DSO (5-pin) -VAS 5565-
Fuel extractor -VAS 5190-
Fuel extractor -VAS 5190 A- for ...
Checking and adjusting selector lever cable
Brief description
Selector lever cable must be removed from gearbox so that
its ease of movement can be checked. Put removed end down so it
does not rub against anything.
The selector lever must be moved and then the cab ...
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