Volkswagen Golf Service & Repair Manual: Removing and installing fuel rail

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Mixture preparation system, electronic inj., Gas / Injectors / Removing and installing fuel rail

Removing

The fuel system is under high pressure.Risk of injury due to fuel which may spurt out.Release high pressure.

→ Chapter

Risk of functional impairment due to soiling → Chapter.

–	Remove intake manifold → Chapter.

–	Remove high-pressure pipe → Chapter.

–	Disconnect electrical connector -1-.

Note

Place a cloth underneath to catch escaping fuel.

–	Remove bolts -arrows- and pull fuel rail off injectors.

Installing

Installation is carried out in the reverse order; note the following:

Note

Renew O-ring.

–	Apply mountings on fuel rail onto injectors.

–	Press fuel rail onto injectors as far as stop (first on right side, then on left side).

–	Press fuel rail down firmly in vicinity of bracket and screw in bolts two turns.

–	Tighten bolts evenly and diagonally.

–	Install high-pressure pipe → Chapter.

–	Install intake manifold → Chapter.

Specified torques

→ Chapter „Assembly overview - fuel rail with injectors“

Removing and installing fuel rail

Assembly overview - fuel rail with injectors

1 - Fuel pressure sender -G247- Checking → Chapter Removing and installing → Chapter Lubrica ...

Removing and installing injectors

Special tools and workshop equipment required Tool set for FSI engines -T10133 C- with -T10133/16 A- an ...

Other materials:

Assembly overview - brake pedal, RHD vehicles
Note The handbrake pedal travel must not be restricted by additional floor coverings. Do not lubricate or grease the pivot pin. The pivot pin must remain dry. 1 - Bolt 20 Nm 2 - ...

Towing a trailer
Fig. 154 ParkPilot screen display when towing a trailer (colour) First read and observe the introductory information and safety warnings Only the scanned area to the front of the vehicle is shown on the infotainment system screen in vehicles with a factory-fitted towing bracket and a tra ...

Removing and installing TV tuner, Golf
Special tools and workshop equipment required Protective cap for wiring harness connector -VAS 6223/9- If the control unit is replaced, select the Replace function of the resp ...