Volkswagen Golf Service & Repair Manual: Removing and installing exhaust system

Volkswagen Golf Service & Repair Manual / Auxiliary heater / Aux. heater/heater booster / Auxiliary heater / Removing and installing exhaust system

Removing

Danger of severe burns from hot exhaust system. Burns to hands and other body parts possible.Allow exhaust system to cool.

–	Switch off electrical consumers.

–	Switch off auxiliary and supplementary heater and switch off ignition.

–	Remove front noise insulation → General body repairs, exterior; Rep. gr.66.

–	Remove charge air hose (depending on engine version) → Rep. gr.21.

–	Unscrew securing nut -1- from exhaust system -2-.

–	Remove exhaust system -2- from stud secured by nut -1- in -direction of arrow A-.

–	Remove exhaust system -2- from heater unit in direction of arrow -B-.

Installing

Installation is carried out in the reverse order. When installing, note the following:

Specified torque

→ Chapter „Assembly overview - auxiliary heater attachments“

Nose insulation; Assembly overview - noise insulation → General body repairs, exterior; Rep. gr.66.

Charge air system; Assembly overview - charge air system → Rep. gr.21.

Removing and installing exhaust system

Removing and installing circulation pump -V55-

Special tools and workshop equipment required Hose clamps, up to 25 mm -3094- &nbs ...

Removing and installing auxiliary heater bracket

Removing – Switch off electrical consumers. – Switch off auxiliary and supplementary heater and switch o ...

Other materials:

Checking systems with a restrictor and reservoir and air conditioner compressor regulating valve -N280- (with externally regulated air conditioner compressor)
Note Connecting air conditioner service station → Chapter. Observe the test prerequisites → Chapter. – Raise engine speed to 2,000 rpm. ...

2-pack IR Premium filler
Designations: 2-pack IR Premium filler -LSP 787 220 A1- 2-pack IR Premium filler -LSP 787 220 A2- 2-pack IR Premium filler -LSP 787 220 A3- Issued ...

Ashtray in the drink holder
First read and observe the introductory information and safety warnings Fig. 123 Removable ashtray To use, place the removable ashtray in one of the drink holders in the front centre console or in the rear centre armrest . Opening and closing the ashtray To open, lift the ashtray ...