Volkswagen Golf Service & Repair Manual: Removing and installing coolant pump for high-voltage battery -V590-
| Special tools and workshop equipment
required |
|
|
|
| Hose clamps, up to 25 mm -3094- |
|
|
|
| Hose clip pliers -VAS 6362- |
| – |
Observe safety precautions
→ Chapter „Safety precautions when working on the cooling
system“. |
| – |
Remove noise insulation
→ General body repairs, exterior; Rep. gr.66. |
|
|
|
| – |
Disconnect electrical connector -4-. |
When the engine is warm, the cooling system is under pressure. Danger of
scalding due to steam and hot coolant. There is a risk of injury to the
skin and parts of the body due to scalding.Always wear safety
gloves.Always wear safety goggles.Proceed as follows to release the
pressure: cover the cap of the coolant expansion tank with a cloth, and
open it carefully.
| – |
Clamp off coolant hoses using hose clamps -3094-, and remove
coolant hoses. To do this, release hose clips
-1-. |
| – |
Unscrew bolt -3-, and coolant
pump for high-voltage battery -V590-. |
| Installation is carried out in the reverse order. When
installing, note the following: |
 Note
| Secure hose connections with hose clips corresponding to the
standard version of the equipment
→ Electronic Parts Catalogue. |
| – |
Check coolant level
→ Rep. gr.19. |
| → General body repairs, exterior; Rep. gr.66 |
|
|
|
Special tools and workshop equipment
required
Hose clamps, up to 25 mm -3094-
...
Special tools and workshop equipment
required
Commercially available Torx socket bit “TS30H” with hole in
front face
...
Other materials:
Introduction
This chapter contains information on the following subjects:
→ Display and warning and indicator lamp
→ Operating the speed limiter
The speed limiter helps the driver not to exceed an individual stored speed when
driving forwards at speeds of approximately 30 km/h (20 m ...
Safety precautions when working on high-voltage system
Danger to life due to high voltage
The high-voltage system is under high voltage. There is a risk of
severe or fatal injury due to electric shock.
–
Persons with life-preserving or other electronic medical devices in
or on their body must not perf ...
2-pack epoxy primer surfacer
Designation:
2-pack epoxy primer surfacer -LLS MAX 220 M1-, beige
(250 ml)
2-pack epoxy primer surfacer -LLS MAX 220 M2-, beige
(400 ml)
Issued 03.2013
...
© 2016-2022 Copyright www.vwgolf.org
Removing and installing coolant valve for high-voltage battery -N688-
Removing and installing high-voltage heater (PTC) -Z115- / high-voltage
heater (PTC) -J848